TE Connectivity 1-644897-0 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 1-644897-0 is a shrouded rectangular connector header designed for through-hole mounting applications. This component features a 10-position, single-row configuration with 0.100" (2.54mm) pitch spacing and is rated for general purpose and lighting applications. The part operates across a temperature range of -55°C to 105°C with a 250VAC voltage rating.

The 1-644897-0 carries an obsolete product status. Identifying equivalent substitute parts ensures design continuity and maintains supply chain reliability for applications currently utilizing this connector header.

Substiute Parts

1-644897-0
TE Connectivity AMP ConnectorsIn Stock: 8421-644897-0 Datasheet
1-644897-0
Current Part
4-644897-0
TE Connectivity AMP ConnectorsIn Stock: 35374-644897-0 Datasheet
4-644897-0
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 10
Number of Rows 1
Pitch - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Termination Solder
Operating Temperature Range -55°C ~ 105°C
Voltage Rating 250VAC
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant

Substitute Part Grouping Explanation

Substitution of the obsolete 1-644897-0 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility Parameters:

  • Contact type (Male Pin)
  • Number of positions (10)
  • Pitch spacing (0.100" / 2.54mm)
  • Voltage rating (250VAC)
  • Operating temperature range (-55°C ~ 105°C)

Mechanical Compatibility Parameters:

  • Connector type (Header)
  • Mounting type (Through Hole)
  • Shrouding configuration (Shrouded - 4 Wall)
  • Termination method (Solder)
  • Insulation material (Polyester)

Compliance Parameters:

  • RoHS3 compliance
  • UL94 V-0 flammability rating
  • Moisture Sensitivity Level (MSL 1)

The substitute part 4-644897-0 maintains identical electrical and mechanical specifications while offering active product status and improved inventory availability.

Parameter Comparison

Parameter 1-644897-0 (Main Part) 4-644897-0 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series CST-100 CST-100 Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 10 10 Identical
Number of Rows 1 1 Identical
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Mounting Type Through Hole Through Hole Identical
Termination Solder Solder Identical
Fastening Type Friction Lock Friction Lock Identical
Contact Length - Mating 0.280" (7.11mm) 0.280" (7.11mm) Identical
Contact Length - Post 0.140" (3.56mm) 0.140" (3.56mm) Identical
Overall Contact Length 0.520" (13.21mm) 0.520" (13.21mm) Identical
Insulation Height 0.410" (10.41mm) 0.410" (10.41mm) Identical
Contact Shape Square Square Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Equivalent
Contact Material Copper Alloy Copper Alloy Identical
Insulation Material Polyester Polyester Identical
Features Board Guide Board Guide Identical
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black Black Identical
Current Rating Varies by Wire Gauge Varies by Wire Gauge Identical
Voltage Rating 250VAC 250VAC Identical
Applications General Purpose, Lighting General Purpose, Lighting Identical
RoHS Status ROHS3 Compliant ROHS3 Compliant Identical
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical
ECCN EAR99 EAR99 Identical
HTSUS 8536.69.4040 8536.69.4040 Identical
Product Status Obsolete Active Substitute is Active
Packaging Not Specified Bulk Bulk Available

Engineering Selection Recommendations

The TE Connectivity 4-644897-0 is the direct substitute for the obsolete 1-644897-0. Both parts are manufactured by TE Connectivity within the CST-100 series and maintain identical electrical and mechanical specifications across all critical parameters.

Compliance and Certification Alignment: Both parts carry ROHS3 compliance and UL94 V-0 flammability certification, ensuring regulatory equivalence for applications requiring these standards. The MSL 1 rating indicates unlimited shelf life under standard storage conditions.

Product Status Advantage: The 4-644897-0 maintains active product status with significantly higher inventory availability (3501 pieces in stock versus 778 pieces for the obsolete part). This ensures long-term supply chain continuity and reduces procurement risk.

Contact Finish Consideration: The primary technical difference is the post contact finish: the main part uses Tin-Lead while the substitute uses Tin. This change reflects industry-wide transition toward lead-free manufacturing practices and maintains functional equivalence for solder termination applications.

Packaging Configuration: The substitute part is supplied in bulk packaging, suitable for production environments requiring standard component quantities.

Frequently Asked Questions (FAQ)

Q: Are the 1-644897-0 and 4-644897-0 electrically interchangeable?

A: Yes. Both parts maintain identical electrical specifications including 250VAC voltage rating, -55°C to 105°C operating temperature range, and 10-position 0.100" pitch configuration. They are electrically interchangeable in all applications.

Q: What is the significance of the contact finish difference (Tin-Lead versus Tin)?

A: The substitute part uses Tin finish on the post contact instead of Tin-Lead. Both finishes are compatible with solder termination processes. The Tin finish reflects current manufacturing standards and lead-free compliance initiatives while maintaining functional equivalence.

Q: Can the 4-644897-0 be used as a direct replacement in existing designs?

A: Yes. The 4-644897-0 is mechanically and electrically identical to the 1-644897-0 across all critical parameters including mounting type, shrouding configuration, contact geometry, and termination method. No design modifications are required.

Q: Why is the 1-644897-0 listed as obsolete?

A: The 1-644897-0 has been superseded by the 4-644897-0 within the CST-100 series. The substitute part offers improved availability and active product status while maintaining complete specification equivalence.

Q: What are the compliance certifications for both parts?

A: Both parts are ROHS3 compliant and carry UL94 V-0 flammability certification. They are classified as EAR99 for export control purposes and fall under HTSUS code 8536.69.4040.

Q: Is there a difference in packaging between the two parts?

A: The 1-644897-0 packaging is not specified in available documentation. The 4-644897-0 is supplied in bulk packaging, which is standard for production component procurement.

Q: What is the MSL rating and why does it matter?

A: Both parts carry MSL 1 (Unlimited) rating, indicating they have unlimited shelf life under standard storage conditions. No special moisture control measures are required during storage or handling.

Q: Are there any applications where the 4-644897-0 cannot replace the 1-644897-0?

A: No. The parts are functionally equivalent across all specified parameters. The 4-644897-0 is suitable for all applications previously using the 1-644897-0, including general purpose and lighting applications.

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