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TE Connectivity 1-644897-0 Rectangular Connector Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1-644897-0 is a shrouded rectangular connector header designed for through-hole mounting applications. This component features a 10-position, single-row configuration with 0.100" (2.54mm) pitch spacing and is rated for general purpose and lighting applications. The part operates across a temperature range of -55°C to 105°C with a 250VAC voltage rating.
The 1-644897-0 carries an obsolete product status. Identifying equivalent substitute parts ensures design continuity and maintains supply chain reliability for applications currently utilizing this connector header.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 10 |
| Number of Rows | 1 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Operating Temperature Range | -55°C ~ 105°C |
| Voltage Rating | 250VAC |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution of the obsolete 1-644897-0 is determined by strict equivalence across the following critical parameters:
Electrical Compatibility Parameters:
- Contact type (Male Pin)
- Number of positions (10)
- Pitch spacing (0.100" / 2.54mm)
- Voltage rating (250VAC)
- Operating temperature range (-55°C ~ 105°C)
Mechanical Compatibility Parameters:
- Connector type (Header)
- Mounting type (Through Hole)
- Shrouding configuration (Shrouded - 4 Wall)
- Termination method (Solder)
- Insulation material (Polyester)
Compliance Parameters:
- RoHS3 compliance
- UL94 V-0 flammability rating
- Moisture Sensitivity Level (MSL 1)
The substitute part 4-644897-0 maintains identical electrical and mechanical specifications while offering active product status and improved inventory availability.
Parameter Comparison
| Parameter | 1-644897-0 (Main Part) | 4-644897-0 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | CST-100 | CST-100 | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 10 | 10 | Identical |
| Number of Rows | 1 | 1 | Identical |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination | Solder | Solder | Identical |
| Fastening Type | Friction Lock | Friction Lock | Identical |
| Contact Length - Mating | 0.280" (7.11mm) | 0.280" (7.11mm) | Identical |
| Contact Length - Post | 0.140" (3.56mm) | 0.140" (3.56mm) | Identical |
| Overall Contact Length | 0.520" (13.21mm) | 0.520" (13.21mm) | Identical |
| Insulation Height | 0.410" (10.41mm) | 0.410" (10.41mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Functionally Equivalent |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Insulation Material | Polyester | Polyester | Identical |
| Features | Board Guide | Board Guide | Identical |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Current Rating | Varies by Wire Gauge | Varies by Wire Gauge | Identical |
| Voltage Rating | 250VAC | 250VAC | Identical |
| Applications | General Purpose, Lighting | General Purpose, Lighting | Identical |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Identical |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
| Product Status | Obsolete | Active | Substitute is Active |
| Packaging | Not Specified | Bulk | Bulk Available |
Engineering Selection Recommendations
The TE Connectivity 4-644897-0 is the direct substitute for the obsolete 1-644897-0. Both parts are manufactured by TE Connectivity within the CST-100 series and maintain identical electrical and mechanical specifications across all critical parameters.
Compliance and Certification Alignment: Both parts carry ROHS3 compliance and UL94 V-0 flammability certification, ensuring regulatory equivalence for applications requiring these standards. The MSL 1 rating indicates unlimited shelf life under standard storage conditions.
Product Status Advantage: The 4-644897-0 maintains active product status with significantly higher inventory availability (3501 pieces in stock versus 778 pieces for the obsolete part). This ensures long-term supply chain continuity and reduces procurement risk.
Contact Finish Consideration: The primary technical difference is the post contact finish: the main part uses Tin-Lead while the substitute uses Tin. This change reflects industry-wide transition toward lead-free manufacturing practices and maintains functional equivalence for solder termination applications.
Packaging Configuration: The substitute part is supplied in bulk packaging, suitable for production environments requiring standard component quantities.
Frequently Asked Questions (FAQ)
Q: Are the 1-644897-0 and 4-644897-0 electrically interchangeable?
A: Yes. Both parts maintain identical electrical specifications including 250VAC voltage rating, -55°C to 105°C operating temperature range, and 10-position 0.100" pitch configuration. They are electrically interchangeable in all applications.
Q: What is the significance of the contact finish difference (Tin-Lead versus Tin)?
A: The substitute part uses Tin finish on the post contact instead of Tin-Lead. Both finishes are compatible with solder termination processes. The Tin finish reflects current manufacturing standards and lead-free compliance initiatives while maintaining functional equivalence.
Q: Can the 4-644897-0 be used as a direct replacement in existing designs?
A: Yes. The 4-644897-0 is mechanically and electrically identical to the 1-644897-0 across all critical parameters including mounting type, shrouding configuration, contact geometry, and termination method. No design modifications are required.
Q: Why is the 1-644897-0 listed as obsolete?
A: The 1-644897-0 has been superseded by the 4-644897-0 within the CST-100 series. The substitute part offers improved availability and active product status while maintaining complete specification equivalence.
Q: What are the compliance certifications for both parts?
A: Both parts are ROHS3 compliant and carry UL94 V-0 flammability certification. They are classified as EAR99 for export control purposes and fall under HTSUS code 8536.69.4040.
Q: Is there a difference in packaging between the two parts?
A: The 1-644897-0 packaging is not specified in available documentation. The 4-644897-0 is supplied in bulk packaging, which is standard for production component procurement.
Q: What is the MSL rating and why does it matter?
A: Both parts carry MSL 1 (Unlimited) rating, indicating they have unlimited shelf life under standard storage conditions. No special moisture control measures are required during storage or handling.
Q: Are there any applications where the 4-644897-0 cannot replace the 1-644897-0?
A: No. The parts are functionally equivalent across all specified parameters. The 4-644897-0 is suitable for all applications previously using the 1-644897-0, including general purpose and lighting applications.
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