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TE Connectivity 1-644886-9 Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1-644886-9 is a rectangular connector header manufactured under the MTA-100 series. This through-hole vertical connector features 19 positions at 0.100" (2.54mm) pitch with male pin contacts and kinked pin solder termination. The part is classified as obsolete, necessitating identification of active equivalent alternatives from current manufacturers. Substitute parts must maintain electrical and mechanical compatibility while meeting modern compliance standards.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 19 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Shape | Square |
| Insulation Material | Thermoplastic |
| Operating Temperature Range | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Voltage Rating | 250VAC |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 1-644886-9 are selected from the Amphenol ICC (FCI) BERGSTIK® series based on the following critical parameters:
Mandatory Matching Parameters:
- Number of positions: 19
- Pitch - mating: 0.100" (2.54mm)
- Connector type: Header
- Contact type: Male Pin
- Mounting type: Through Hole
- Termination: Solder
- Contact shape: Square
- Insulation material: Thermoplastic
- Material flammability rating: UL94 V-0
- Moisture sensitivity level: 1 (Unlimited)
Variable Parameters Defining Substitute Groups:
- Contact length - mating (affects insertion depth and board clearance)
- Contact finish - mating (gold or tin plating)
- Contact finish thickness - mating (affects durability and conductivity)
- Operating temperature range (extended range in substitutes)
- Current rating per contact (3A in substitutes vs. variable in original)
The substitute parts are organized into three contact length groups based on mating contact length: 0.305" (7.75mm), 0.266" (6.75mm), and 0.260" (6.60mm). Within each group, variants differ by contact finish specification (gold or tin) and finish thickness.
Parameter Comparison
| Parameter | 1-644886-9 (TE) | 77311-122-19LF | 77311-124-19LF | 77311-127-19LF | 77311-422-19LF | 77311-424-19LF | 77311-427-19LF | 77311-822-19LF | 77311-824-19LF | 77311-827-19LF |
|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | MTA-100 | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| Connector Type | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating | 0.295" (7.49mm) | 0.305" (7.75mm) | 0.266" (6.75mm) | 0.260" (6.60mm) | 0.305" (7.75mm) | 0.266" (6.75mm) | 0.260" (6.60mm) | 0.305" (7.75mm) | 0.266" (6.75mm) | 0.260" (6.60mm) |
| Contact Length - Post | 0.110" (2.79mm) | 0.120" (3.05mm) | 0.114" (2.90mm) | 0.105" (2.67mm) | 0.120" (3.05mm) | 0.114" (2.90mm) | 0.105" (2.67mm) | 0.120" (3.05mm) | 0.114" (2.90mm) | 0.105" (2.67mm) |
| Overall Contact Length | 0.505" (12.83mm) | 0.525" (13.34mm) | 0.480" (12.19mm) | 0.465" (11.81mm) | 0.525" (13.34mm) | 0.480" (12.19mm) | 0.465" (11.81mm) | 0.525" (13.34mm) | 0.480" (12.19mm) | 0.465" (11.81mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Tin | Tin | Tin | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 78.7µin (2.00µm) | 78.7µin (2.00µm) | 78.7µin (2.00µm) | 15.0µin (0.38µm) | 15.0µin (0.38µm) | 15.0µin (0.38µm) |
| Contact Finish - Post | Not specified | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin |
| Contact Material | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic |
| Operating Temperature | -55°C ~ 105°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Natural | Black | Black | Black | Black | Black | Black | Black | Black | Black |
| Current Rating (Amps) | Varies by Wire Gauge | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact |
| Voltage Rating | 250VAC | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
All substitute parts listed are manufactured by Amphenol ICC (FCI) under the active BERGSTIK® series and maintain full RoHS compliance. The original TE Connectivity 1-644886-9 is classified as obsolete, making substitution necessary for new designs and ongoing production.
Selection Criteria by Application:
For applications requiring maximum mating contact length (0.305" / 7.75mm):
- 77311-122-19LF: Gold finish, 30.0µin thickness
- 77311-422-19LF: Tin finish, 78.7µin thickness
- 77311-822-19LF: Gold finish, 15.0µin thickness
For applications requiring moderate mating contact length (0.266" / 6.75mm):
- 77311-124-19LF: Gold finish, 30.0µin thickness
- 77311-424-19LF: Tin finish, 78.7µin thickness
- 77311-824-19LF: Gold finish, 15.0µin thickness
For applications requiring minimum mating contact length (0.260" / 6.60mm):
- 77311-127-19LF: Gold finish, 30.0µin thickness
- 77311-427-19LF: Tin finish, 78.7µin thickness
- 77311-827-19LF: Gold finish, 15.0µin thickness
All substitute parts provide extended operating temperature range (-65°C ~ 125°C) compared to the original part (-55°C ~ 105°C), offering improved thermal performance. Contact finish selection between gold and tin depends on application-specific corrosion resistance and conductivity requirements. All parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity classification.
Frequently Asked Questions (FAQ)
Q: Can the Amphenol ICC BERGSTIK® parts directly replace the TE Connectivity MTA-100 1-644886-9?
A: Yes, all listed Amphenol ICC BERGSTIK® parts are direct functional replacements. They maintain identical pitch (0.100" / 2.54mm), position count (19), connector type (header), contact type (male pin), mounting method (through hole), and termination (solder). The primary design differences are contact length variations and contact finish specifications, which must be selected based on specific board layout and environmental requirements.
Q: What is the significance of the different contact length options?
A: Contact length determines the insertion depth into the mating connector and affects board clearance. The original part specifies 0.295" (7.49mm) mating contact length. Substitute options provide 0.305" (7.75mm), 0.266" (6.75mm), or 0.260" (6.60mm). Selection depends on the mating connector specifications and available board space. Longer contacts provide greater engagement depth; shorter contacts reduce overall connector height.
Q: What is the difference between gold and tin contact finishes?
A: Contact finish affects corrosion resistance and electrical conductivity. Gold finishes (77311-122-19LF, 77311-124-19LF, 77311-127-19LF, 77311-822-19LF, 77311-824-19LF, 77311-827-19LF) provide superior corrosion resistance and are suitable for applications with extended shelf life or harsh environments. Tin finishes (77311-422-19LF, 77311-424-19LF, 77311-427-19LF) offer cost efficiency and are suitable for applications with shorter shelf life and controlled environments.
Q: What do the finish thickness values mean?
A: Contact finish thickness affects durability and wear resistance. The original part specifies 30.0µin (0.76µm) gold thickness. Substitute parts offer three thickness options: 30.0µin (0.76µm), 78.7µin (2.00µm), and 15.0µin (0.38µm). Thicker finishes (78.7µin) provide extended contact life under repeated mating cycles; thinner finishes (15.0µin) reduce material cost while maintaining functional performance for standard applications.
Q: Are all substitute parts RoHS compliant?
A: Yes, all listed Amphenol ICC BERGSTIK® substitute parts are RoHS compliant. The original TE Connectivity part is ROHS3 compliant, and all substitutes meet current RoHS standards, ensuring compatibility with modern procurement and environmental regulations.
Q: What is the operating temperature difference between the original and substitute parts?
A: The original TE Connectivity 1-644886-9 operates from -55°C to 105°C. All Amphenol ICC BERGSTIK® substitutes operate from -65°C to 125°C, providing an extended temperature range of 10°C lower minimum and 20°C higher maximum. This extended range offers improved performance in extreme temperature applications.
Q: How do I select between the different substitute part numbers?
A: Selection is determined by three primary factors: (1) required mating contact length based on mating connector specifications, (2) contact finish preference (gold for corrosion resistance or tin for cost efficiency), and (3) finish thickness based on expected mating cycle count and environmental conditions. Consult your mating connector specifications and application requirements to determine the appropriate substitute.
Q: Are there inventory considerations when selecting a substitute?
A: Yes, inventory levels vary across substitute parts. Current stock ranges from 633 to 1041 pieces. For high-volume production, parts with higher inventory (77311-427-19LF with 1001 pieces, 77311-827-19LF with 1041 pieces, 77311-822-19LF with 1026 pieces) may offer supply chain advantages.
Q: What is the difference between the packaging options listed?
A: Substitute parts are available in Bag or Bulk packaging. Packaging selection depends on production volume and handling requirements. Bag packaging is suitable for standard production runs; Bulk packaging is appropriate for high-volume manufacturing operations.
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