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Equivalent & Substitute Parts for TE Connectivity 1-644886-2
Part Overview
The TE Connectivity 1-644886-2 is a rectangular connector header designed for through-hole mounting applications. This connector features 12 vertical positions with 0.100" (2.54mm) pitch spacing and is classified as part of the MTA-100 series. The part is currently listed as obsolete, making identification of functionally equivalent alternatives necessary for ongoing design support and component procurement.
The 1-644886-2 serves as a board-to-cable/wire interface with unshrouded male pin contacts, kinked pin solder termination, and gold-plated mating surfaces. Its operating temperature range of -55°C to 105°C and 250VAC voltage rating support general-purpose applications across industrial and commercial electronics.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 1-644886-2 |
| Manufacturer | TE Connectivity AMP Connectors |
| Series | MTA-100 |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 12 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Shrouding | Unshrouded |
| Contact Finish - Mating | Gold |
| Contact Material | Copper Alloy |
| Insulation Material | Thermoplastic |
| Operating Temperature | -55°C ~ 105°C |
| Voltage Rating | 250VAC |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitute parts for the 1-644886-2 are identified based on strict electrical and mechanical compatibility criteria. All substitute candidates must satisfy the following core parameters:
Critical Matching Parameters:
- 12 positions
- 0.100" (2.54mm) mating pitch
- Single row configuration
- Through-hole mounting
- Male pin contact type
- Unshrouded design
- Solder termination
- Thermoplastic insulation
- UL94 V-0 flammability rating
Acceptable Variations:
- Contact material: Copper alloy or phosphor bronze
- Contact finish: Gold or tin (both provide adequate electrical conductivity)
- Contact finish thickness: Variations within industry standards
- Operating temperature range: Extended ranges (-65°C to 125°C) are acceptable for applications within the original -55°C to 105°C specification
- Style: Board-to-board substitutes are acceptable for board-to-cable applications when mechanical fit permits
- Fastening type: Push-pull fastening is compatible with unshrouded headers
All substitute parts listed are from Amphenol ICC (FCI) BERGSTIK® series, which maintains dimensional and electrical compatibility with the original TE Connectivity MTA-100 series connector.
Parameter Comparison
| Parameter | 1-644886-2 (Main) | 77311-122-12LF | 77311-124-12LF | 77311-127-12LF | 77311-422-12LF | 77311-424-12LF | 77311-427-12LF | 77311-822-12LF | 77311-824-12LF | 77311-827-12LF |
|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | MTA-100 | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® | BERGSTIK® |
| Connector Type | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 12 | 12 | 12 | 12 | 12 | 12 | 12 | 12 | 12 | 12 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shrouding | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded |
| Contact Material | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Operating Temperature | -55°C ~ 105°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Current Rating | Varies by Wire Gauge | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Primary Substitutes for RoHS3 Compliance:
For applications requiring ROHS3 compliance equivalent to the original 1-644886-2, the following parts are recommended:
- 77311-122-12LF: Active status, RoHS compliant, extended operating temperature range (-65°C to 125°C), 3A per contact current rating, gold or gold GXT™ mating finish with 30.0µin thickness
- 77311-127-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, gold or gold GXT™ mating finish with 30.0µin thickness
- 77311-822-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, gold or gold GXT™ mating finish with 15.0µin thickness
- 77311-827-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, gold or gold GXT™ mating finish with 15.0µin thickness
Alternative Substitutes with Extended Temperature Performance:
- 77311-124-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, gold or gold GXT™ mating finish
- 77311-424-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, tin mating finish
- 77311-427-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, tin mating finish
- 77311-824-12LF: Active status, RoHS compliant, extended operating temperature range, 3A per contact current rating, gold or gold GXT™ mating finish with 15.0µin thickness
Non-Compliant Alternative:
- 77311-124-12: Active status, RoHS non-compliant, suitable only for applications without RoHS requirements
All substitute parts maintain active product status, ensuring continued availability and manufacturing support. The extended operating temperature range of -65°C to 125°C provides enhanced thermal performance compared to the original specification of -55°C to 105°C. All substitutes carry UL94 V-0 flammability certification and MSL 1 moisture sensitivity rating, matching the original part's environmental specifications.
Frequently Asked Questions (FAQ)
Q: Can the 77311 series BERGSTIK® connectors directly replace the TE Connectivity MTA-100 1-644886-2?
A: Yes. All listed 77311 series substitutes maintain mechanical and electrical compatibility with the 1-644886-2. The 0.100" (2.54mm) pitch, 12-position single-row configuration, through-hole mounting, and unshrouded design are identical across all parts. Solder termination is compatible with kinked pin termination applications.
Q: What is the difference between gold-plated and tin-plated contact finishes?
A: Gold-plated contacts (77311-122-12LF, 77311-124-12LF, 77311-127-12LF, 77311-822-12LF, 77311-824-12LF, 77311-827-12LF) provide superior corrosion resistance and lower contact resistance. Tin-plated contacts (77311-422-12LF, 77311-424-12LF, 77311-427-12LF) offer cost efficiency while maintaining adequate electrical conductivity for general-purpose applications. Both finishes are acceptable for the specified 250VAC voltage rating.
Q: What does the "LF" designation in part numbers indicate?
A: The "LF" suffix indicates lead-free termination, compliant with RoHS regulations. Parts without the "LF" designation (such as 77311-124-12) contain lead and are non-compliant with RoHS requirements.
Q: Are there packaging differences between substitute parts?
A: Yes. Some substitutes are supplied in bulk packaging (77311-122-12LF, 77311-124-12, 77311-124-12LF, 77311-822-12LF, 77311-824-12LF, 77311-827-12LF), while others are supplied in bag packaging (77311-127-12LF, 77311-422-12LF, 77311-424-12LF, 77311-427-12LF). Packaging does not affect electrical or mechanical performance.
Q: What is the significance of contact finish thickness variations?
A: Contact finish thickness affects durability and corrosion resistance. The original 1-644886-2 specifies 30.0µin (0.76µm) gold thickness. Substitutes offer either 30.0µin (77311-122-12LF, 77311-124-12LF, 77311-127-12LF) or 15.0µin (77311-822-12LF, 77311-824-12LF, 77311-827-12LF) gold thickness. Both thicknesses meet industry standards for general-purpose applications. Tin-plated alternatives specify 78.7µin (2.00µm) thickness.
Q: Can I use a substitute with an extended operating temperature range in place of the original part?
A: Yes. All listed substitutes operate from -65°C to 125°C, which encompasses the original specification of -55°C to 105°C. Extended temperature capability does not compromise performance within the original operating range.
Q: What is the current rating difference between the original and substitute parts?
A: The original 1-644886-2 specifies current rating as "varies by wire gauge," dependent on the connected wire. All substitute parts specify 3A per contact, providing a defined current capacity suitable for standard through-hole applications with appropriate wire gauges.
Q: Are all substitute parts currently in active production?
A: All listed substitutes except 77311-124-12 are active products. The 77311-124-12 is active but RoHS non-compliant. For new designs, select from the RoHS-compliant active alternatives to ensure long-term availability and regulatory compliance.
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