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TE Connectivity AMP Connectors 1-640384-0 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 1-640384-0 is a rectangular connector header designed for through-hole mounting applications. This connector features a 10-position, single-row configuration with a 0.156" (3.96mm) pitch and is classified as an unshrouded, board-to-cable/wire connector. The part is currently in active product status and is widely used in general purpose and industrial applications requiring reliable solder termination connections.
Identification of equivalent and substitute parts becomes necessary when the primary part experiences supply constraints, inventory limitations, or when design flexibility permits the use of alternative manufacturers' components that meet the same electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 10 |
| Number of Rows | 1 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Unshrouded |
| Contact Shape | Circular |
| Insulation Material | Thermoplastic, Glass Filled |
| Operating Temperature Range | -55°C ~ 105°C |
| Voltage Rating | 600VAC |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 1-640384-0 with the Molex 0026202101 is based on alignment of the following critical parameters:
Matching Parameters:
- Connector Type: Header
- Contact Type: Male Pin
- Number of Positions: 10
- Number of Rows: 1
- Pitch - Mating: 0.156" (3.96mm)
- Mounting Type: Through Hole
- Termination: Solder
- Shrouding: Unshrouded
- Contact Shape: Circular
- Contact Finish - Mating: Tin
- Contact Finish - Post: Tin
- Insulation Height: 0.125" (3.18mm)
- Insulation Color: Natural
- Moisture Sensitivity Level: 1 (Unlimited)
- ECCN Classification: EAR99
- HTSUS Code: 8536.69.4040
These parameters define the functional and mechanical compatibility required for direct substitution in board-to-cable/wire connection applications. Both parts are active products with RoHS compliance and are suitable for general purpose and industrial use cases.
Parameter Comparison
| Parameter | TE Connectivity 1-640384-0 | Molex 0026202101 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex |
| Series | MTA-156 | KK396, 3192 |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 10 | 10 |
| Number of Rows | 1 | 1 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Shrouding | Unshrouded | Unshrouded |
| Contact Shape | Circular | Circular |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish - Post | Tin | Tin |
| Contact Material | Copper Alloy | Brass |
| Insulation Height | 0.125" (3.18mm) | 0.125" (3.18mm) |
| Insulation Material | Thermoplastic, Glass Filled | Polyamide (PA), Nylon |
| Insulation Color | Natural | Natural |
| Contact Length - Mating | 0.400" (10.16mm) | 0.450" (11.43mm) |
| Contact Length - Post | 0.125" (3.18mm) | 0.175" (4.45mm) |
| Overall Contact Length | 0.650" (16.51mm) | 0.750" (19.05mm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-2 |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
| Product Status | Active | Active |
Engineering Selection Recommendations
Both the TE Connectivity 1-640384-0 and Molex 0026202101 are active products with current manufacturing support and full RoHS compliance. The selection between these parts should be based on the following engineering considerations:
TE Connectivity 1-640384-0 Selection Criteria:
- Applications requiring UL94 V-0 flammability rating
- Systems with operating temperature specifications of -55°C to 105°C
- Designs utilizing thermoplastic, glass-filled insulation materials
- Voltage requirements up to 600VAC
- Copper alloy contact material preference
Molex 0026202101 Selection Criteria:
- Applications where UL94 V-2 flammability rating is acceptable
- Designs utilizing polyamide (PA) nylon insulation materials
- Brass contact material preference
- Applications requiring push-pull fastening type
- Automotive, medical, and telecommunications industry applications
Both parts maintain identical pitch spacing (0.156"), position count (10), and through-hole solder termination, ensuring mechanical and electrical compatibility in standard board-to-cable/wire connection designs. The Molex part features longer contact lengths (mating and post), which may affect PCB layout considerations and mating depth requirements.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0026202101 be used as a direct replacement for the TE Connectivity 1-640384-0?
A: The Molex 0026202101 is mechanically and electrically compatible for applications where the UL94 V-2 flammability rating is acceptable. The primary differences are contact length dimensions and insulation material composition. PCB layout and mating depth specifications must be verified against design requirements.
Q: What are the key dimensional differences between these two parts?
A: The Molex 0026202101 has longer contact lengths compared to the TE Connectivity part. The mating contact length is 0.450" (11.43mm) versus 0.400" (10.16mm), and the post contact length is 0.175" (4.45mm) versus 0.125" (3.18mm). Overall contact length is 0.750" (19.05mm) versus 0.650" (16.51mm). These differences affect PCB hole depth and mating connector engagement depth.
Q: Are both parts RoHS compliant?
A: Yes. The TE Connectivity 1-640384-0 is RoHS Compliant, and the Molex 0026202101 is ROHS3 Compliant. Both meet current RoHS requirements.
Q: What is the difference in flammability ratings?
A: The TE Connectivity 1-640384-0 carries a UL94 V-0 rating, indicating superior flame resistance. The Molex 0026202101 carries a UL94 V-2 rating. Applications requiring higher flammability performance must use the TE Connectivity part.
Q: Do both parts have the same pitch spacing?
A: Yes. Both parts feature a 0.156" (3.96mm) pitch spacing and are compatible with the same mating connectors and PCB layouts designed for this standard pitch.
Q: What is the contact material difference?
A: The TE Connectivity 1-640384-0 uses copper alloy contacts, while the Molex 0026202101 uses brass contacts. Both materials are tin-finished for corrosion resistance and solder compatibility.
Q: Are both parts suitable for industrial applications?
A: Yes. Both parts are rated for general purpose and industrial applications. The Molex part additionally supports automotive, medical, and telecommunications applications.
Q: What is the operating temperature range for each part?
A: The TE Connectivity 1-640384-0 specifies an operating temperature range of -55°C to 105°C. The Molex 0026202101 does not provide an operating temperature specification in the available data.
Q: What is the moisture sensitivity level for both parts?
A: Both parts have a Moisture Sensitivity Level (MSL) of 1 (Unlimited), indicating no moisture sensitivity restrictions for storage and handling.
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