TE Connectivity 160916-6 Quick Connect Female Crimp Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 160916-6 is a 0.250" (6.35mm) Quick Connect Female Crimp Connector from the Faston series, designed for 13-17 AWG wire gauges. This non-insulated terminal is used in free-hanging, in-line applications requiring reliable quick-connect functionality. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing procurement and system maintenance. Substitute parts must maintain compatibility across critical electrical and mechanical parameters including tab dimensions, wire gauge acceptance, and termination method.

Substiute Parts

160916-6

TE Connectivity AMP ConnectorsIn Stock: 913160916-6 Datasheet

Current PartRFQ

4-160256-2

TE Connectivity AMP ConnectorsIn Stock: 218034-160256-2 Datasheet

DirectRFQ

2178300-1

TE Connectivity AMP ConnectorsIn Stock: 451802178300-1 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 160916-6 are classified based on alignment with core electrical and mechanical parameters. The primary substitution criteria are:

Direct Equivalent (4-160256-2): This part maintains identical tab width (0.250"), tab thickness (0.032"), overall length (0.748"), wire gauge range (13-17 AWG), termination method (crimp), gender (female), insulation type (non-insulated), mounting configuration (free hanging), contact material (steel), and series designation (Faston). The primary difference is product status (active versus obsolete) and packaging format (cut tape). This part is a direct functional replacement.

Similar Substitute (2178300-1): This part shares the same tab width (0.250"), tab thickness (0.032"), overall length (0.748"), termination method (crimp), gender (female), insulation type (non-insulated), mounting configuration (free hanging), contact material (steel), and series designation (Faston). The wire gauge range differs (14-18 AWG versus 13-17 AWG), and the tab length is shorter (0.276" versus 0.303"). This part includes Low Insertion Force (LIF) features. Substitution is applicable only when the wire gauge range and tab length specifications are compatible with the application.

Parameter Comparison

Engineering Selection Recommendations

For Direct Replacement (160916-6 to 4-160256-2):

The 4-160256-2 is the primary substitute for the obsolete 160916-6. Both parts maintain identical electrical and mechanical specifications across all critical parameters: tab dimensions, wire gauge range, termination method, and mounting configuration. The 4-160256-2 is currently in active production status with significantly higher inventory availability (21,705 pieces versus 829 pieces). Both parts are RoHS compliant and carry the same ECCN and HTSUS classifications. The 4-160256-2 includes a specified nickel contact finish, whereas the main part does not specify finish. This part is suitable for direct substitution in all applications currently using the 160916-6.

For Conditional Substitution (160916-6 to 2178300-1):

The 2178300-1 is a similar substitute applicable only when application requirements accommodate the specified differences. This part operates within a wire gauge range of 14-18 AWG, which overlaps with the main part's 13-17 AWG range only for 14-17 AWG applications. The tab length is 0.276" (7.01mm) compared to 0.303" (7.70mm) in the main part. The 2178300-1 includes Low Insertion Force (LIF) features not present in the main part. This part is active in production with high inventory availability (45,100 pieces) and is RoHS compliant. Substitution is limited to applications where the narrower wire gauge range and shorter tab length do not create functional conflicts.

Frequently Asked Questions (FAQ)

Q: Can the 4-160256-2 be used as a direct replacement for the 160916-6?

A: Yes. The 4-160256-2 maintains identical tab width, tab thickness, tab length, overall length, wire gauge range (13-17 AWG), termination method, gender, insulation type, mounting configuration, contact material, and series designation. The primary advantage is active production status and higher inventory availability. Both parts are RoHS compliant.

Q: What are the limitations of using the 2178300-1 as a substitute?

A: The 2178300-1 has a wire gauge range of 14-18 AWG, which excludes 13 AWG applications. The tab length is 0.276" versus 0.303" in the main part. Substitution is valid only for applications using 14-17 AWG wire gauges where the shorter tab length is compatible with the connector receptacle design.

Q: Are there packaging differences between the substitute parts?

A: The main part (160916-6) does not specify packaging format. Both substitute parts (4-160256-2 and 2178300-1) are supplied in Cut Tape (CT) packaging. This format is standard for terminal components and does not affect electrical or mechanical compatibility.

Q: Do the substitute parts have the same compliance certifications?

A: Both substitute parts are RoHS compliant and carry the same ECCN (EAR99) and HTSUS (8536.90.4000) classifications as the main part. The 4-160256-2 specifies REACH Unaffected status, while the 2178300-1 lists REACH status as Vendor Undefined. Both parts have Moisture Sensitivity Level (MSL) rating of 1 (Unlimited).

Q: What is the difference in contact finish between the parts?

A: The main part (160916-6) does not specify contact finish. Both substitute parts (4-160256-2 and 2178300-1) specify nickel contact finish. Nickel plating provides enhanced corrosion resistance and is standard for Faston series connectors.

Q: Which substitute part should be selected for new designs?

A: The 4-160256-2 is the recommended substitute for all applications currently using or designed for the 160916-6. It provides identical electrical and mechanical performance with active production status and superior inventory availability. The 2178300-1 is applicable only when application constraints specifically require the 14-18 AWG wire gauge range and Low Insertion Force features.