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Phoenix Contact 1604901 Heavy Duty Connector Base - Equivalent & Substitute Parts
Part Overview
The Phoenix Contact 1604901 is a base-mount heavy duty connector for side entry applications, designed for D25 size connectors with M25 thread configuration. This connector provides IP65 ingress protection (dust tight, water resistant) and operates across a wide temperature range of -40°C to 125°C. The part is classified as obsolete, making identification of suitable substitute components essential for ongoing system maintenance and new design implementations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 1604901 |
| Manufacturer | Phoenix Contact |
| Category | Heavy Duty Connectors |
| Series | HEAVYCON® D |
| Connector Type | Base - Box Mount |
| Style | Side Entry |
| Size | D25 |
| Thread Size | M25 |
| Ingress Protection | IP65 |
| Operating Temperature | -40°C to 125°C |
| Housing Material | Aluminum, Die Cast |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the Phoenix Contact 1604901 is determined by the following critical parameters:
Core Compatibility Requirements:
- Manufacturer: Phoenix Contact (same manufacturer ensures design compatibility within HEAVYCON® D series)
- Series: HEAVYCON® D (maintains mechanical and electrical interface standards)
- Connector Type: Base - Box Mount (functional form factor requirement)
- Style: Side Entry (mounting orientation requirement)
- Size: D25 (connector size specification)
- Thread Size: M25 (mechanical interface requirement)
- Housing Material: Aluminum, Die Cast (material specification for environmental durability)
- Operating Temperature Range: -40°C to 125°C (thermal compatibility)
Allowable Parameter Variations:
- Ingress Protection: May be equal or superior (IP65 or higher acceptable)
- Lock Location: Locking Clip on Base Bottom (consistent across variants)
- Housing Finish: May vary (powder coated or alternative finishes acceptable)
- Dimensions: Minor variations acceptable if mounting footprint remains compatible
- Features: Additional features (such as salt water resistance) are acceptable enhancements
The substitute part 1604901 meets all core compatibility requirements while providing enhanced ingress protection (IP66/IP67) and additional environmental resistance features.
Parameter Comparison
| Parameter | 1604901 (Main Part) | 1424393 (Substitute) | Compatibility |
|---|---|---|---|
| Manufacturer | Phoenix Contact | Phoenix Contact | Match |
| Series | HEAVYCON® D | HEAVYCON® D | Match |
| Connector Type | Base - Box Mount | Base - Box Mount | Match |
| Style | Side Entry | Side Entry | Match |
| Size | D25 | D25 | Match |
| Thread Size | M25 | M25 | Match |
| Lock Location | Locking Clip (1) on Base Bottom | Locking Clip (1) on Base Bottom | Match |
| Housing Material | Aluminum, Die Cast | Aluminum, Die Cast | Match |
| Operating Temperature | -40°C to 125°C | -40°C to 125°C | Match |
| Ingress Protection | IP65 | IP66/IP67 | Enhanced |
| RoHS Status | RoHS Compliant | Not specified | Compatible |
| Product Status | Obsolete | Active | Substitute Available |
Engineering Selection Recommendations
The Phoenix Contact 1424393 is a direct substitute for the obsolete 1604901 based on the following engineering criteria:
Product Status Alignment: The 1424393 is classified as active product status, ensuring continued availability, technical support, and supply chain reliability compared to the obsolete 1604901.
Compliance and Certification: Both parts maintain RoHS compliance and equivalent ECCN/HTSUS classifications, supporting regulatory requirements for industrial applications.
Enhanced Environmental Protection: The 1424393 provides IP66/IP67 ingress protection with salt water resistance features, representing a performance upgrade from the IP65 specification of the 1604901. This enhancement is suitable for applications requiring superior environmental sealing without compromising mechanical compatibility.
Mechanical and Thermal Compatibility: All critical parameters—connector type, size, thread configuration, housing material, and operating temperature range—are identical between the two parts, ensuring direct mechanical and thermal interchangeability.
Frequently Asked Questions (FAQ)
Q: Can the Phoenix Contact 1424393 directly replace the 1604901 in existing installations?
A: Yes. Both parts share identical connector type, size (D25), thread size (M25), locking mechanism, housing material, and operating temperature range. The 1424393 is mechanically and thermally interchangeable with the 1604901.
Q: What is the primary difference between these two parts?
A: The 1424393 provides enhanced ingress protection (IP66/IP67 versus IP65) and includes salt water resistance features. The 1604901 is obsolete, while the 1424393 is an active product with ongoing manufacturer support.
Q: Are there any dimensional differences that could affect mounting?
A: Minor dimensional variations exist. The 1604901 measures 4.311" L × 1.969" W × 2.244" H, while the 1424393 measures 3.150" L × 2.008" W × 2.244" H. Height remains constant; length and width differ slightly. Verify mounting clearances in your specific application before implementation.
Q: Does the 1424393 maintain the same locking mechanism?
A: Yes. Both parts feature a single locking clip located on the base bottom, ensuring identical installation and removal procedures.
Q: What packaging format is available for the 1424393?
A: The 1424393 is supplied in bulk packaging, with 1058 pieces available as new original stock.
Q: Are both parts RoHS compliant?
A: The 1604901 is explicitly RoHS compliant. The 1424393 RoHS status is not specified in the available documentation; verify compliance requirements with Phoenix Contact if regulatory certification is mandatory for your application.
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