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Phoenix Contact 1604896 Heavy Duty Connector - Equivalent & Substitute Parts
Part Overview
The Phoenix Contact 1604896 is a hood-style side entry connector in the HEAVYCON® D series, designed for D15 applications with M20 thread mounting. This connector provides IP65 ingress protection (dust tight, water resistant) and operates across -40°C to 125°C. The part is currently obsolete, making identification of suitable substitute components essential for system maintenance, repair, and new design implementations where equivalent functionality is required.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 1604896 |
| Manufacturer | Phoenix Contact |
| Category | Heavy Duty Connectors |
| Series | HEAVYCON® D |
| Connector Type | Hood |
| Style | Side Entry |
| Size | D15 |
| Thread Size | M20 |
| Ingress Protection | IP65 |
| Operating Temperature Range | -40°C to 125°C |
| Housing Material | Aluminum, Die Cast |
| Housing Color | Gray |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the Phoenix Contact 1604896 is determined by the following critical parameters:
- Connector Type & Style: Hood configuration with side entry mounting
- Size Designation: D15 connector size
- Thread Interface: M20 mounting thread
- Ingress Protection: Minimum IP65 rating (dust tight, water resistant)
- Operating Temperature: -40°C to 125°C range
- Housing Material: Aluminum die cast construction
- Series Compatibility: HEAVYCON® D series
The substitute part 1604896 meets all these criteria, with enhanced ingress protection (IP66/IP67) and active product status, making it a direct functional equivalent with improved environmental sealing capabilities.
Parameter Comparison
| Parameter | 1604896 (Main Part) | 1424345 (Substitute) |
|---|---|---|
| Manufacturer | Phoenix Contact | Phoenix Contact |
| Category | Heavy Duty Connectors | Heavy Duty Connectors |
| Series | HEAVYCON® D | HEAVYCON® D |
| Connector Type | Hood | Hood |
| Style | Side Entry | Side Entry |
| Size | D15 | D15 |
| Thread Size | M20 | M20 |
| Lock Location | Locking Clip (1) on Base Bottom | Locking Clip (1) on Base Bottom |
| Housing Material | Aluminum, Die Cast | Aluminum, Die Cast |
| Housing Color | Gray | Gray |
| Operating Temperature | -40°C to 125°C | -40°C to 125°C |
| Ingress Protection | IP65 | IP66/IP67 |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Active |
| Dimensions (L x W x H) | 63.00mm x 29.50mm x 53.00mm | 64.60mm x 30.00mm x 56.00mm |
Engineering Selection Recommendations
The Phoenix Contact 1424345 is the designated substitute for the obsolete 1604896. Both components share identical core specifications: HEAVYCON® D series hood connectors with D15 size, M20 threading, and side entry configuration. The substitute maintains full mechanical and electrical compatibility while offering the following advantages:
- Active Product Status: 1424345 is currently in active production, ensuring long-term availability and supply chain continuity
- Enhanced Environmental Protection: IP66/IP67 rating provides superior ingress protection compared to the IP65 specification of the original part
- Compliance Upgrade: ROHS3 compliance represents current regulatory alignment
- Dimensional Compatibility: Minimal dimensional variance (0.5mm length, 0.5mm width, 3mm height) ensures direct mechanical fit in existing installations
- Salt Water Resistance: Additional corrosion resistance feature suitable for marine and coastal applications
Selection of 1424345 is appropriate for all applications previously served by 1604896, with the added benefit of improved environmental sealing and regulatory compliance.
Frequently Asked Questions (FAQ)
Q: Can Phoenix Contact 1424345 directly replace 1604896 in existing installations?
A: Yes. Both components are HEAVYCON® D series hood connectors with identical D15 size, M20 threading, and side entry configuration. Mechanical mounting and electrical interface compatibility are maintained. Dimensional differences are minimal and do not affect installation.
Q: What is the difference in ingress protection between these parts?
A: The original 1604896 provides IP65 protection (dust tight, water resistant). The substitute 1424345 provides IP66/IP67 protection (dust tight, water resistant, and waterproof). This represents an enhancement in environmental sealing capability.
Q: Why is 1604896 listed as obsolete?
A: Product obsolescence indicates that Phoenix Contact has discontinued manufacturing of this component. The 1424345 is the active production equivalent and should be used for all new designs and replacement applications.
Q: Are there any dimensional concerns when substituting 1424345 for 1604896?
A: Dimensional differences are negligible. The substitute is 0.5mm longer, 0.5mm wider, and 3mm taller. These variations fall within standard mechanical tolerances and do not impact panel cutouts, mounting brackets, or connector positioning in typical industrial applications.
Q: What compliance certifications apply to the substitute part?
A: Phoenix Contact 1424345 is ROHS3 compliant and REACH unaffected. Both the original and substitute parts carry EAR99 ECCN classification and 8538.90.8180 HTSUS code.
Q: Is the substitute part available in the same packaging as the original?
A: The substitute 1424345 is supplied in bulk packaging, whereas the original 1604896 packaging specification was not provided. Confirm packaging requirements with your procurement department if specific packaging formats are required.
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