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TE Connectivity 160101-8 Ring Terminal Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 160101-8 is a non-insulated ring terminal connector designed for circular stud applications. This component is classified as a crimp-style terminal for 16-20 AWG wire gauges with an 8 stud configuration. The part is currently listed as obsolete, necessitating identification of active equivalent alternatives to maintain supply chain continuity for applications requiring this terminal specification.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Terminal Type | Circular |
| Stud/Tab Size | 8 Stud |
| Wire Gauge | 16-20 AWG |
| Termination Method | Crimp |
| Insulation Type | Non-Insulated |
| Length - Overall | 0.784" (19.91mm) |
| Width - Outer Edges | 0.342" (8.69mm) |
| Thickness | 0.025" (0.64mm) |
| Insulation Diameter | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) |
| Mounting Type | Free Hanging (In-Line) |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 160101-8 is determined by strict equivalence across the following critical parameters:
- Terminal Type & Stud Configuration: Circular terminal with 8 stud requirement
- Wire Gauge Compatibility: 16-20 AWG range
- Termination Method: Crimp-style connection
- Insulation Classification: Non-insulated terminal
- Physical Dimensions: Overall length, width, thickness, and insulation diameter must match specified tolerances
- Mounting Configuration: Free hanging in-line mounting type
- Regulatory Compliance: ROHS3 compliance and MSL 1 rating
The substitute part 160101-2 meets all these criteria while maintaining active product status and improved inventory availability.
Parameter Comparison
| Parameter | 160101-8 (Main Part) | 160101-2 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Terminal Type | Circular | Circular | Identical |
| Stud/Tab Size | 8 Stud | 8 Stud | Identical |
| Wire Gauge | 16-20 AWG | 16-20 AWG | Identical |
| Termination | Crimp | Crimp | Identical |
| Insulation | Non-Insulated | Non-Insulated | Identical |
| Length - Overall | 0.784" (19.91mm) | 0.784" (19.91mm) | Identical |
| Width - Outer Edges | 0.342" (8.69mm) | 0.342" (8.69mm) | Identical |
| Thickness | 0.025" (0.64mm) | 0.025" (0.64mm) | Identical |
| Insulation Diameter | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) | Identical |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Identical |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Identical |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | Identical |
| Product Status | Obsolete | Active | Substitute is Active |
| Contact Material | Phosphor Bronze | Brass | Different |
| Contact Finish | Not Specified | Tin | Substitute has Tin Finish |
| Packaging | Not Specified | Cut Tape (CT) | Substitute in CT Packaging |
Engineering Selection Recommendations
The TE Connectivity 160101-2 serves as the direct functional equivalent to the obsolete 160101-8 model. Both components share identical electrical and mechanical specifications across all critical parameters including terminal geometry, wire gauge range, crimp termination method, and dimensional tolerances.
The 160101-2 is classified as an active product with significantly higher inventory availability (25,348 pieces in stock versus 616 pieces for the obsolete 160101-8). Both parts maintain ROHS3 compliance and MSL 1 rating, satisfying regulatory requirements for equivalent applications.
The primary differences between these parts are material composition and finish specification. The 160101-8 utilizes phosphor bronze contact material without specified finish, while the 160101-2 employs brass contact material with tin finish. These material variations do not affect functional compatibility for standard ring terminal applications within the specified wire gauge and stud size parameters.
The 160101-2 is supplied in Cut Tape (CT) packaging, providing standard component handling and integration into automated assembly processes.
Frequently Asked Questions (FAQ)
Q: Can the 160101-2 directly replace the 160101-8 in existing applications?
A: Yes. Both components meet identical specifications for terminal type, stud size, wire gauge range, crimp termination, physical dimensions, and regulatory compliance. The components are functionally equivalent for applications requiring 16-20 AWG non-insulated ring terminals with 8 stud configuration.
Q: What is the significance of the different contact materials (phosphor bronze versus brass)?
A: Contact material composition affects electrical conductivity and corrosion resistance characteristics. Phosphor bronze provides enhanced spring properties and wear resistance, while brass with tin finish offers improved corrosion resistance and solderability. Material selection depends on specific application requirements for electrical performance and environmental exposure. Both materials are suitable for standard ring terminal applications.
Q: Does the tin finish on the 160101-2 affect compatibility?
A: The tin finish on the 160101-2 provides enhanced corrosion protection and improved solderability compared to unfinished contact material. This finish does not compromise mechanical compatibility or electrical performance for crimp-style termination applications.
Q: What packaging format is the 160101-2 supplied in?
A: The 160101-2 is supplied in Cut Tape (CT) packaging, which is standard for component distribution and automated assembly integration.
Q: Are both parts ROHS3 compliant?
A: Yes. Both the 160101-8 and 160101-2 are ROHS3 compliant and carry MSL 1 (Unlimited) moisture sensitivity rating, meeting regulatory requirements for equivalent applications.
Q: Why is the 160101-8 listed as obsolete?
A: The 160101-8 is classified as obsolete, indicating discontinued manufacturing. The 160101-2 represents the active equivalent product line, ensuring continued supply chain availability for applications requiring this terminal specification.
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