TE Connectivity 160101-8 Ring Terminal Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 160101-8 is a non-insulated ring terminal connector designed for circular stud applications. This component is classified as a crimp-style terminal for 16-20 AWG wire gauges with an 8 stud configuration. The part is currently listed as obsolete, necessitating identification of active equivalent alternatives to maintain supply chain continuity for applications requiring this terminal specification.

Substiute Parts

160101-8
TE Connectivity AMP ConnectorsIn Stock: 712160101-8 Datasheet
160101-8
Current Part
160101-2
TE Connectivity AMP ConnectorsIn Stock: 25375160101-2 Datasheet
160101-2
Direct

Key Parameters

Parameter Value
Terminal Type Circular
Stud/Tab Size 8 Stud
Wire Gauge 16-20 AWG
Termination Method Crimp
Insulation Type Non-Insulated
Length - Overall 0.784" (19.91mm)
Width - Outer Edges 0.342" (8.69mm)
Thickness 0.025" (0.64mm)
Insulation Diameter 0.080" ~ 0.120" (2.03mm ~ 3.05mm)
Mounting Type Free Hanging (In-Line)
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 160101-8 is determined by strict equivalence across the following critical parameters:

  • Terminal Type & Stud Configuration: Circular terminal with 8 stud requirement
  • Wire Gauge Compatibility: 16-20 AWG range
  • Termination Method: Crimp-style connection
  • Insulation Classification: Non-insulated terminal
  • Physical Dimensions: Overall length, width, thickness, and insulation diameter must match specified tolerances
  • Mounting Configuration: Free hanging in-line mounting type
  • Regulatory Compliance: ROHS3 compliance and MSL 1 rating

The substitute part 160101-2 meets all these criteria while maintaining active product status and improved inventory availability.

Parameter Comparison

Parameter 160101-8 (Main Part) 160101-2 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Terminal Type Circular Circular Identical
Stud/Tab Size 8 Stud 8 Stud Identical
Wire Gauge 16-20 AWG 16-20 AWG Identical
Termination Crimp Crimp Identical
Insulation Non-Insulated Non-Insulated Identical
Length - Overall 0.784" (19.91mm) 0.784" (19.91mm) Identical
Width - Outer Edges 0.342" (8.69mm) 0.342" (8.69mm) Identical
Thickness 0.025" (0.64mm) 0.025" (0.64mm) Identical
Insulation Diameter 0.080" ~ 0.120" (2.03mm ~ 3.05mm) 0.080" ~ 0.120" (2.03mm ~ 3.05mm) Identical
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Identical
RoHS Status ROHS3 Compliant ROHS3 Compliant Identical
MSL Rating 1 (Unlimited) 1 (Unlimited) Identical
Product Status Obsolete Active Substitute is Active
Contact Material Phosphor Bronze Brass Different
Contact Finish Not Specified Tin Substitute has Tin Finish
Packaging Not Specified Cut Tape (CT) Substitute in CT Packaging

Engineering Selection Recommendations

The TE Connectivity 160101-2 serves as the direct functional equivalent to the obsolete 160101-8 model. Both components share identical electrical and mechanical specifications across all critical parameters including terminal geometry, wire gauge range, crimp termination method, and dimensional tolerances.

The 160101-2 is classified as an active product with significantly higher inventory availability (25,348 pieces in stock versus 616 pieces for the obsolete 160101-8). Both parts maintain ROHS3 compliance and MSL 1 rating, satisfying regulatory requirements for equivalent applications.

The primary differences between these parts are material composition and finish specification. The 160101-8 utilizes phosphor bronze contact material without specified finish, while the 160101-2 employs brass contact material with tin finish. These material variations do not affect functional compatibility for standard ring terminal applications within the specified wire gauge and stud size parameters.

The 160101-2 is supplied in Cut Tape (CT) packaging, providing standard component handling and integration into automated assembly processes.

Frequently Asked Questions (FAQ)

Q: Can the 160101-2 directly replace the 160101-8 in existing applications?

A: Yes. Both components meet identical specifications for terminal type, stud size, wire gauge range, crimp termination, physical dimensions, and regulatory compliance. The components are functionally equivalent for applications requiring 16-20 AWG non-insulated ring terminals with 8 stud configuration.

Q: What is the significance of the different contact materials (phosphor bronze versus brass)?

A: Contact material composition affects electrical conductivity and corrosion resistance characteristics. Phosphor bronze provides enhanced spring properties and wear resistance, while brass with tin finish offers improved corrosion resistance and solderability. Material selection depends on specific application requirements for electrical performance and environmental exposure. Both materials are suitable for standard ring terminal applications.

Q: Does the tin finish on the 160101-2 affect compatibility?

A: The tin finish on the 160101-2 provides enhanced corrosion protection and improved solderability compared to unfinished contact material. This finish does not compromise mechanical compatibility or electrical performance for crimp-style termination applications.

Q: What packaging format is the 160101-2 supplied in?

A: The 160101-2 is supplied in Cut Tape (CT) packaging, which is standard for component distribution and automated assembly integration.

Q: Are both parts ROHS3 compliant?

A: Yes. Both the 160101-8 and 160101-2 are ROHS3 compliant and carry MSL 1 (Unlimited) moisture sensitivity rating, meeting regulatory requirements for equivalent applications.

Q: Why is the 160101-8 listed as obsolete?

A: The 160101-8 is classified as obsolete, indicating discontinued manufacturing. The 160101-2 represents the active equivalent product line, ensuring continued supply chain availability for applications requiring this terminal specification.

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