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TE Connectivity AMP Connectors 1546931-3 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 1546931-3 is a 3 Position Terminal Block Header with male pins, unshrouded design, and 0.197" (5.00mm) vertical pitch. This component is part of the Buchanan series and features solder termination for through-hole mounting applications. The part is currently active in production status. Substitute parts are identified when equivalent electrical ratings, mechanical dimensions, and mounting configurations are required due to inventory constraints, supply chain considerations, or design flexibility requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 3 |
| Pitch | 0.197" (5.00mm) |
| Header Orientation | Vertical |
| Type | Header, Male Pins, Unshrouded |
| Termination Style | Solder |
| Mounting Type | Through Hole |
| Voltage - UL | 300 V |
| Current - UL | 12 A |
| Contact Tail Length | 0.138" (3.50mm) |
| Insulation Height | 0.079" (2.00mm) |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitute parts for the 1546931-3 are qualified based on the following critical parameters that determine functional and mechanical compatibility:
Electrical Parameters:
- Voltage rating (UL): 300 V minimum
- Current rating (UL): 12 A minimum
- Contact material and mating finish consistency
Mechanical Parameters:
- Number of positions: 3
- Pitch: 0.197" (5.00mm)
- Header orientation: Vertical
- Contact tail length: 0.138" (3.50mm)
- Insulation height: 0.079" (2.00mm)
Manufacturing Parameters:
- Termination style: Solder
- Mounting type: Through hole
- Material flammability rating: UL94 V-0
- RoHS compliance: ROHS3 Compliant
The identified substitute parts meet or exceed these parameters, ensuring direct functional replacement in circuit board applications without design modification.
Parameter Comparison
| Parameter | 1546931-3 (TE Connectivity) | 1933192 (Phoenix Contact) | OP0300000000G (Amphenol Anytek) |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Phoenix Contact | Amphenol Anytek |
| Series | Buchanan | COMBICON PST | OP |
| Number of Positions | 3 | 3 | 3 |
| Pitch | 0.197" (5.00mm) | 0.197" (5.00mm) | 0.197" (5.00mm) |
| Header Orientation | Vertical | Vertical | Vertical |
| Type | Header, Male Pins, Unshrouded | Header, Male Pins, Unshrouded | Header, Male Pins, Unshrouded |
| Termination Style | Solder | Solder | Solder |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Voltage - UL | 300 V | 300 V | 300 V |
| Current - UL | 12 A | 16 A | 15 A |
| Contact Mating Finish | Tin | Tin | Tin |
| Contact Tail Length | 0.138" (3.50mm) | 0.138" (3.50mm) | 0.138" (3.50mm) |
| Insulation Height | 0.079" (2.00mm) | 0.079" (2.00mm) | 0.079" (2.00mm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active |
Engineering Selection Recommendations
All three parts listed—1546931-3, 1933192, and OP0300000000G—are active production components with ROHS3 compliance and UL94 V-0 flammability ratings. Selection among these parts is based on the following criteria:
1546931-3 (TE Connectivity AMP Connectors):
- Primary specification part
- UL voltage rating: 300 V
- UL current rating: 12 A
- Buchanan series designation
- Suitable for standard applications requiring 12 A continuous current
1933192 (Phoenix Contact COMBICON PST):
- UL voltage rating: 300 V
- UL current rating: 16 A (exceeds primary part specification)
- IEC current rating: 12 A at 400 V
- REACH Unaffected status
- Suitable for applications requiring higher current capacity or dual-standard compliance
OP0300000000G (Amphenol Anytek OP Series):
- UL voltage rating: 300 V
- UL current rating: 15 A (exceeds primary part specification)
- IEC current rating: 12 A at 300 V
- Operating temperature range: -40°C to 115°C (specified)
- REACH Unaffected status
- Suitable for applications with defined operating temperature requirements
All substitute parts maintain identical mechanical dimensions, pitch, orientation, and termination methodology, ensuring direct board-level compatibility without PCB redesign.
Frequently Asked Questions (FAQ)
Q: Can 1933192 be used as a direct replacement for 1546931-3?
A: Yes. The 1933192 maintains identical mechanical dimensions (3 positions, 5.00mm pitch, vertical orientation, 0.138" tail length, 0.079" insulation height), termination style (solder), and mounting type (through hole). The 1933192 exceeds the electrical specifications of the 1546931-3 with a 16 A UL current rating compared to 12 A, and both parts maintain 300 V UL voltage rating and UL94 V-0 flammability compliance.
Q: Can OP0300000000G be used as a direct replacement for 1546931-3?
A: Yes. The OP0300000000G maintains identical mechanical dimensions, termination style, and mounting type. The OP0300000000G provides a 15 A UL current rating, exceeding the 12 A specification of the 1546931-3, while maintaining 300 V UL voltage rating and UL94 V-0 compliance. The OP0300000000G additionally specifies an operating temperature range of -40°C to 115°C.
Q: What are the key compatibility parameters for these terminal block headers?
A: Compatibility is determined by: number of positions (3), pitch (0.197" or 5.00mm), header orientation (vertical), contact tail length (0.138" or 3.50mm), insulation height (0.079" or 2.00mm), termination style (solder), mounting type (through hole), and flammability rating (UL94 V-0). All three parts match these parameters exactly.
Q: Are there differences in housing material between these parts?
A: The 1546931-3 specifies Polyamide (PA66), Nylon 6/6 housing. The 1933192 specifies Polyamide (PA), Nylon housing. The OP0300000000G specifies Thermoplastic housing. All materials meet UL94 V-0 flammability requirements and are functionally equivalent for this application category.
Q: Do all parts have the same RoHS compliance status?
A: Yes. All three parts—1546931-3, 1933192, and OP0300000000G—are ROHS3 compliant. The 1933192 and OP0300000000G additionally carry REACH Unaffected status.
Q: What is the difference in current ratings between these parts?
A: The 1546931-3 is rated for 12 A (UL). The 1933192 is rated for 16 A (UL) and 12 A (IEC). The OP0300000000G is rated for 15 A (UL) and 12 A (IEC). All parts maintain 300 V UL voltage rating. The higher current ratings of the substitute parts provide additional design margin without requiring circuit modification.
Q: Can these parts be used interchangeably in existing designs?
A: Yes. The identical mechanical dimensions, pitch, orientation, and contact geometry ensure that these parts are mechanically and electrically interchangeable at the board level. No PCB redesign or component repositioning is required.
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