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TE Connectivity AMP Connectors 1546907-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 1546907-1 is a modular connector plug designed for 8p8c (RJ45, Ethernet) applications with shielded Cat5e IDC termination. This connector features a circular threaded coupling and is rated for IP67 ingress protection. The part is currently classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional and electrical compatibility for continued system support and new installations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug |
| Number of Positions/Contacts | 8p8c (RJ45, Ethernet) |
| Shielding | Shielded |
| Category Rating | Cat5e |
| Termination Method | IDC |
| Ingress Protection | IP67 - Dust Tight, Waterproof |
| Cable Type Compatibility | Round Cable, Solid Wires |
| RoHS Compliance | RoHS Compliant |
| Moisture Sensitivity Level | MSL 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the obsolete 1546907-1 is determined by strict equivalence across the following critical parameters:
Primary Substitution Criteria:
- Connector type must be plug configuration
- Contact count must be 8p8c (RJ45, Ethernet) standard
- Shielding must be present
- Cat5e rating must be maintained
- IDC termination method must be preserved
- IP67 ingress protection must be maintained
- RoHS compliance must be present
Secondary Compatibility Factors:
- Cable type compatibility (round cable with solid or stranded wire support)
- Physical form factor and coupling mechanism
- Contact material and finish specifications
- Electrical ratings (voltage and current)
- Housing material composition
The identified substitute parts 2362760-2 and 17-100464 satisfy all primary substitution criteria. Both are active products from established manufacturers with current inventory availability and full RoHS compliance certification.
Parameter Comparison
| Parameter | 1546907-1 (Main Part) | 2362760-2 (Substitute) | 17-100464 (Substitute) |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Amphenol CONEC |
| Product Status | Obsolete | Active | Active |
| Connector Type | Plug | Plug | Plug |
| Positions/Contacts | 8p8c (RJ45, Ethernet) | 8p8c (RJ45, Ethernet) | 8p8c (RJ45, Ethernet) |
| Shielding | Shielded | Shielded | Shielded |
| Category Rating | Cat5e | Cat5e | Cat5e |
| Termination | IDC | IDC | IDC |
| Ingress Protection | IP67 | IP67 | IP67 |
| Cable Type | Round Cable, Solid Wires | Round Cable, Solid or Stranded Wires | Round Cable, Solid or Stranded Wires |
| Coupling Mechanism | Circular Threaded Coupling | Circular Bayonet Coupling | Circular Threaded Coupling, Strain Relief |
| Length | 2.048" (52.02mm) | 0.19' (59.0mm) | 2.343" (59.50mm) |
| Color | Translucent - Clear | Clear | Translucent - Clear |
| Contact Finish | Not specified | Gold | Gold |
| Contact Finish Thickness | Not specified | 50.0µin (1.27µm) | 50.0µin (1.27µm) |
| Contact Material | Not specified | Phosphor Bronze | Phosphor Bronze |
| Current Rating | Not specified | 1.2 A | 1.2 A |
| Voltage Rating | Not specified | 100V | 100V |
| Housing Material | Not specified | Polycarbonate (PC) | Polycarbonate (PC) |
| Shield Material | Not specified | Copper Alloy | Copper Alloy |
| RoHS Status | RoHS Compliant | RoHS Compliant | ROHS3 Compliant |
| MSL Rating | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) |
| ECCN | EAR99 | EAR99 | EAR99 |
Engineering Selection Recommendations
For 17-100464 (Amphenol CONEC):
The 17-100464 is the primary recommended substitute. This part maintains identical connector type, contact configuration, shielding, Cat5e rating, IDC termination, and IP67 protection as the obsolete 1546907-1. Both employ circular threaded coupling mechanisms. The 17-100464 carries active product status with ROHS3 compliance certification and REACH unaffected designation, providing superior regulatory standing. The part supports both solid and stranded wire configurations, extending application flexibility. Current inventory of 3183 units ensures supply continuity. Physical dimensions (2.343" length) closely align with the original part (2.048" length), minimizing mechanical integration concerns.
For 2362760-2 (TE Connectivity AMP Connectors):
The 2362760-2 serves as a secondary substitute option, maintaining the same manufacturer lineage as the original part. This connector satisfies all primary substitution criteria with active product status and full RoHS compliance. The primary distinction is the circular bayonet coupling mechanism, which differs from the threaded coupling of the original part. This coupling variation may require mechanical interface assessment in applications with specific coupling requirements. The part supports solid or stranded wire configurations. Current inventory of 1085 units provides adequate supply availability.
Regulatory Compliance:
Both substitute parts maintain RoHS compliance and carry EAR99 ECCN classification, consistent with the original part's regulatory profile. The 17-100464 provides enhanced compliance documentation through ROHS3 certification and explicit REACH unaffected status.
Frequently Asked Questions (FAQ)
Q: Can the 17-100464 directly replace the 1546907-1 in existing installations?
A: The 17-100464 satisfies all functional and electrical substitution criteria for the 1546907-1. Both connectors employ 8p8c (RJ45, Ethernet) configuration with shielded Cat5e IDC termination and IP67 protection. The primary consideration is the coupling mechanism: the 17-100464 includes strain relief with threaded coupling, while the original uses threaded coupling without specified strain relief. Physical dimensions differ slightly (2.343" versus 2.048"), requiring verification of mechanical clearance in confined spaces.
Q: What is the difference between the bayonet coupling on the 2362760-2 and the threaded coupling on the 1546907-1?
A: The 2362760-2 employs a circular bayonet coupling mechanism, while the 1546907-1 uses circular threaded coupling. These are distinct mechanical interfaces. Bayonet couplings provide quick-connect/disconnect functionality, whereas threaded couplings require rotational engagement. Selection between these mechanisms depends on application requirements for connection speed and security.
Q: Are both substitute parts compatible with solid wire cables?
A: Yes. The 1546907-1 specifies round cable with solid wires. Both substitute parts (2362760-2 and 17-100464) support round cable with solid or stranded wire configurations, providing equivalent or enhanced compatibility.
Q: What is the significance of the contact finish specifications on the substitute parts?
A: The substitute parts specify gold contact finish at 50.0µin (1.27µm) thickness with phosphor bronze contact material. The original part does not provide contact finish specifications. Gold plating enhances corrosion resistance and electrical conductivity, supporting reliable long-term performance in the specified IP67 environment.
Q: How do the electrical ratings of the substitute parts compare to the original?
A: The substitute parts specify 1.2 A current rating and 100V voltage rating. The original part does not provide electrical rating specifications. These ratings are standard for Cat5e modular connectors and support typical Ethernet and low-voltage data applications.
Q: Which substitute part should be selected for new designs?
A: The 17-100464 is recommended for new designs. This part carries active product status with ROHS3 compliance and REACH unaffected designation, providing superior long-term availability and regulatory support. The threaded coupling mechanism with strain relief aligns with the original part's mechanical design philosophy.
Q: Are there any MSL or moisture sensitivity concerns with these substitutes?
A: All three parts (original and both substitutes) carry MSL 1 (Unlimited) rating, indicating no moisture sensitivity limitations. These connectors are suitable for storage and handling without special moisture control requirements.
Q: What is the inventory status for these substitute parts?
A: The 17-100464 has 3183 units in current stock. The 2362760-2 has 1085 units in current stock. Both parts maintain active product status with established supply chains.
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