TE Connectivity 1-499160-2 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 1-499160-2 is an active rectangular connector header designed for through-hole mounting applications. This 64-position, 2-row connector operates within the AMP-Latch series and features shrouded 4-wall construction with latch lock/eject hooks. The connector is specified for board-to-cable/wire interconnection with solder termination. Alternative equivalent parts are necessary to address supply chain requirements, packaging preferences, compliance specifications, and manufacturing process variations while maintaining electrical and mechanical compatibility.

Substiute Parts

1-499160-2

TE Connectivity AMP ConnectorsIn Stock: 11631-499160-2 Datasheet

Current PartRFQ

1-5499160-2

TE Connectivity AMP ConnectorsIn Stock: 31251-5499160-2 Datasheet

DirectRFQ

71918-264LF

Amphenol ICC (FCI)In Stock: 224871918-264LF Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the TE Connectivity 1-499160-2 is determined by strict alignment of the following critical parameters:

Mandatory Matching Parameters:

• Connector Type: Header
• Contact Type: Male Pin
• Number of Positions: 64
• Number of Rows: 2
• Pitch - Mating: 0.100" (2.54mm)
• Row Spacing - Mating: 0.100" (2.54mm)
• Mounting Type: Through Hole
• Shrouding: Shrouded - 4 Wall
• Fastening Type: Latch Lock/Eject Hooks, Short
• Termination: Solder
• Contact Shape: Square
• Material Flammability Rating: UL94 V-0
• Features: Keying Slot, Mounting Flange

Allowable Variations:

• Packaging format (Bulk, Tube, standard packaging)
• Contact Finish - Post composition (Tin-Lead versus Tin)
• Insulation Color (Black versus Gray)
• Contact Length specifications within functional tolerance
• Insulation Height within functional tolerance
• RoHS and REACH compliance status
• Series designation (AMP-Latch versus Quickie™)
• Manufacturer (TE Connectivity versus Amphenol ICC)

The substitute parts listed maintain full electrical and mechanical compatibility with the original 1-499160-2 specification while accommodating supply chain and regulatory variations.

Parameter Comparison

Engineering Selection Recommendations

1-5499160-2 (Direct Substitute - TE Connectivity AMP Connectors)

The 1-5499160-2 is a direct equivalent to the 1-499160-2 with identical electrical and mechanical specifications. This part is preferred when regulatory compliance is a primary consideration. The 1-5499160-2 carries ROHS3 compliance and REACH unaffected status, whereas the original 1-499160-2 is RoHS non-compliant and REACH affected. The contact finish on the post is Tin rather than Tin-Lead, aligning with modern lead-free manufacturing standards. Packaging is provided in Bulk format with higher inventory availability (3039 units). This substitute is suitable for new designs and applications requiring RoHS3 compliance.

71918-264LF (Similar Substitute - Amphenol ICC FCI Quickie™ Series)

The 71918-264LF is a cross-manufacturer equivalent from Amphenol ICC within the Quickie™ series. This part maintains all critical electrical and mechanical parameters including 64-position, 2-row configuration, 0.100" pitch, through-hole mounting, and shrouded 4-wall construction. Variations include contact length specifications (0.228" mating versus 0.240", 0.114" post versus 0.110"), insulation height (0.685" versus 0.549"), and insulation color (Gray versus Black). Contact finish on the post is Tin with lower thickness specification (78.7µin versus 100.0µin). The 71918-264LF carries RoHS compliance and REACH unaffected status. Packaging is provided in Tube format with 2173 units in stock. This substitute is suitable for applications where cross-manufacturer sourcing is acceptable and dimensional variations are accommodated by the board design.

Selection Criteria:

• For RoHS3 compliance and lead-free requirements: Select 1-5499160-2
• For same-manufacturer continuity: Select 1-5499160-2
• For cross-manufacturer sourcing and alternative supply: Select 71918-264LF
• For original specification with Tin-Lead finish: Retain 1-499160-2

Frequently Asked Questions (FAQ)

Q: Can the 1-5499160-2 be used as a direct replacement for the 1-499160-2 in existing designs?

A: Yes. The 1-5499160-2 maintains identical electrical and mechanical specifications including connector type, contact configuration, pitch, mounting method, and operating temperature range. The primary difference is regulatory compliance status (ROHS3 compliant versus RoHS non-compliant) and post contact finish composition (Tin versus Tin-Lead). No design modifications are required.

Q: What are the dimensional differences between the 1-499160-2 and 71918-264LF?

A: The 71918-264LF has a contact length mating of 0.228" compared to 0.240" on the 1-499160-2, a contact length post of 0.114" compared to 0.110", and an insulation height of 0.685" compared to 0.549". These variations must be evaluated against printed circuit board design specifications and mating connector tolerances to ensure compatibility.

Q: Are there compatibility concerns between the 1-499160-2 and 71918-264LF in the same application?

A: Both parts share identical pitch (0.100"), row spacing (0.100"), connector type (Header), contact type (Male Pin), shrouding (Shrouded - 4 Wall), and fastening mechanism (Latch Lock/Eject Hooks, Short). Compatibility depends on whether the board design accommodates the dimensional variations in contact length and insulation height. Physical testing or design review is necessary to confirm fit with mating connectors and PCB layout.

Q: What is the significance of the contact finish difference between Tin-Lead and Tin?

A: The 1-499160-2 features Tin-Lead post finish (100.0µin thickness), while the 1-5499160-2 and 71918-264LF feature Tin post finish (100.0µin and 78.7µin respectively). Tin-Lead finishes are associated with legacy manufacturing processes. Tin finishes align with lead-free and RoHS-compliant manufacturing standards. Both finishes provide solder compatibility; however, Tin finishes are preferred for new designs and applications subject to environmental regulations.

Q: Why does the 71918-264LF have a lower contact finish thickness on the post (78.7µin versus 100.0µin)?

A: The 78.7µin thickness on the 71918-264LF post finish is within acceptable engineering tolerances for Tin plating and does not compromise electrical performance or solder joint reliability. This variation reflects manufacturing process differences between Amphenol ICC and TE Connectivity. Both thicknesses meet industry standards for connector post finishes.

Q: What packaging formats are available for these parts?

A: The 1-499160-2 is supplied in standard packaging. The 1-5499160-2 is supplied in Bulk packaging. The 71918-264LF is supplied in Tube packaging. Packaging selection depends on manufacturing process requirements, inventory management, and handling procedures.

Q: Are there current rating or voltage rating specifications for the 71918-264LF?

A: The 71918-264LF specifications provided do not include current rating or voltage rating values. The 1-499160-2 and 1-5499160-2 are rated for 1A current. For applications requiring confirmed current and voltage ratings on the 71918-264LF, manufacturer datasheets must be consulted.

Q: What is the significance of the insulation color difference (Black versus Gray)?

A: Insulation color is a visual identification feature and does not affect electrical or mechanical performance. The 1-499160-2 and 1-5499160-2 feature Black insulation, while the 71918-264LF features Gray insulation. Color selection is a manufacturing and design convention and does not impact connector functionality or compatibility.

Q: Which substitute part should be selected for new product designs?

A: For new designs, the 1-5499160-2 is recommended due to ROHS3 compliance, REACH unaffected status, and identical specifications to the original part. The 71918-264LF is suitable when cross-manufacturer sourcing is required or when dimensional variations are accommodated by the design.