HellermannTyton 148-90025 Equivalent & Substitute Parts

Part Overview

The HellermannTyton 148-90025 is a Terminal Butt Splice connector with closed-end, individual openings design for push-in termination of 12-22 AWG wire gauges. This component is classified as Obsolete, making identification of functionally equivalent alternatives necessary for ongoing system maintenance and new design implementations. The part features full insulation with transparent orange coloring and operates within the HelaCon Plus series.

Substiute Parts

148-90025
HellermannTytonIn Stock: 870148-90025 Datasheet
148-90025
Current Part
148-90049
HellermannTytonIn Stock: 14910148-90049 Datasheet
148-90049
Direct

Key Parameters

Parameter Value
Manufacturer HellermannTyton
Terminal Type Butt Splice, Closed End, Individual Openings
Number of Wire Entries 3
Termination Method Push In
Wire Gauge Range 12-22 AWG
Insulation Type Fully Insulated
Color Transparent - Orange
Product Status Obsolete
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

The HellermannTyton 148-90049 qualifies as a direct substitute for the 148-90025 based on the following critical parameters:

  • Terminal Type: Both parts are Butt Splice connectors with closed-end, individual openings configuration
  • Number of Wire Entries: Both accommodate 3 wire entries
  • Termination Method: Both utilize push-in termination technology
  • Wire Gauge Compatibility: Both support 12-22 AWG wire gauges
  • Insulation: Both feature full insulation
  • Color: Both are transparent orange
  • Base Product Number: Both share the 148-90 base designation

The 148-90049 represents an active product variant within the HelaCon Plus Mini series, providing functional equivalence with current manufacturing availability and compliance certifications.

Parameter Comparison

Parameter 148-90025 (Main Part) 148-90049 (Substitute)
Manufacturer HellermannTyton HellermannTyton
Terminal Type Butt Splice, Closed End, Individual Openings Butt Splice, Closed End, Individual Openings
Number of Wire Entries 3 3
Termination Method Push In Push In
Wire Gauge Range 12-22 AWG 12-22 AWG
Insulation Type Fully Insulated Fully Insulated
Color Transparent - Orange Transparent - Orange
Series HelaCon Plus HelaCon Plus Mini
Product Status Obsolete Active
RoHS Status Not Specified ROHS3 Compliant
REACH Status Not Specified REACH Unaffected
Moisture Sensitivity Level 1 (Unlimited) Not Applicable
ECCN Classification EAR99 EAR99
HTSUS Code 8536.90.4000 8536.90.4000

Engineering Selection Recommendations

The 148-90049 is the appropriate substitute for the obsolete 148-90025 based on the following factors:

  • Active Product Status: The 148-90049 maintains current manufacturing and distribution through HellermannTyton, ensuring long-term availability and supply chain continuity
  • Regulatory Compliance: The substitute part carries ROHS3 compliance and REACH unaffected status, meeting current environmental and safety standards
  • Functional Equivalence: All critical electrical and mechanical parameters remain identical, including wire gauge range, termination method, and connector configuration
  • Series Continuity: Both parts belong to the HelaCon Plus product family, maintaining design consistency within the connector ecosystem

Frequently Asked Questions (FAQ)

Q: Can the 148-90049 directly replace the 148-90025 in existing applications?

A: Yes. Both parts share identical terminal type, wire entry configuration, termination method, wire gauge range, and insulation specifications. The 148-90049 is functionally equivalent for all electrical and mechanical requirements.

Q: What is the difference between HelaCon Plus and HelaCon Plus Mini series?

A: Both series utilize identical push-in termination technology and support the same wire gauge range. The series designation reflects product line organization within HellermannTyton's connector portfolio. Functional compatibility remains unchanged.

Q: Does the 148-90049 meet current regulatory requirements?

A: Yes. The 148-90049 carries ROHS3 compliance and REACH unaffected status, meeting current environmental regulations. The original 148-90025 regulatory status was not specified in available documentation.

Q: Are there packaging differences between these parts?

A: The 148-90025 packaging specification was not provided. The 148-90049 is available in bulk packaging format.

Q: What wire gauges are supported by the substitute part?

A: The 148-90049 supports 12-22 AWG wire gauges, identical to the original 148-90025 specification.

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