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TE Connectivity 146268-4 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 146268-4 is a rectangular connector header classified as a vertical through-hole mount component within the AMPMODU Mod II series. This connector features 8 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing, designed for board-to-board or cable interconnection applications. The part is currently designated as obsolete, necessitating identification of equivalent and substitute components for ongoing design requirements and production continuity. Equivalent parts maintain identical electrical and mechanical specifications, while substitute parts provide functional compatibility within defined parameter tolerances.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 8 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Length - Post | 0.120" (3.05mm) |
| Overall Contact Length | 0.440" (11.18mm) |
| Insulation Height | 0.090" (2.29mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold |
| Contact Material | Copper Alloy |
| Insulation Material | Liquid Crystal Polymer (LCP) |
| Operating Temperature | -65°C ~ 105°C |
| Current Rating | 3A |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 146268-4 is determined by strict equivalence across the following critical parameters: connector type (Header, Breakaway), contact type (Male Pin), number of positions (8), number of rows (2), mating pitch (0.100"/2.54mm), row spacing (0.100"/2.54mm), mounting type (Through Hole), contact length specifications (mating 0.230", post 0.120", overall 0.440"), insulation height (0.090"), contact shape (Square), contact material (Copper Alloy), insulation material (Liquid Crystal Polymer), operating temperature range (-65°C ~ 105°C), current rating (3A), and flammability rating (UL94 V-0).
Substitute parts are grouped into two categories:
Direct TE Connectivity Equivalents: Parts maintaining identical specifications with variations limited to contact finish post material (Tin versus Tin-Lead) and RoHS compliance status. These parts share the AMPMODU Mod II series designation and are sourced from the same manufacturer.
Cross-Manufacturer Alternatives: Samtec Inc. TD series connectors that maintain electrical and mechanical compatibility through identical pitch, position count, row configuration, mounting method, and contact specifications. These parts provide functional interchangeability while originating from a different manufacturer.
Parameter Comparison
| Parameter | 146268-4 (Main) | 5-146268-4 | 5-146256-4 | TD-104-G-A-1 | TD-104-G-A-2 | TD-104-T-A-1 | TD-104-T-A-2 | TD-104-T-AA |
|---|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | TE Connectivity | TE Connectivity | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Connector Type | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 8 | 8 | 8 | 8 | 8 | 8 | 8 | 8 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch (mm) | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 |
| Row Spacing (mm) | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 | 2.54 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating (mm) | 5.84 | 5.84 | 5.84 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Contact Length - Post (mm) | 3.05 | 3.05 | 3.05 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Overall Contact Length (mm) | 11.18 | 11.18 | 11.18 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Insulation Height (mm) | 2.29 | 2.29 | 2.29 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Contact Shape | Square | Square | Square | Not specified | Not specified | Not specified | Not specified | Not specified |
| Contact Finish - Mating | Gold | Gold | Gold | Gold | Gold | Tin | Tin | Tin |
| Contact Finish - Post | Tin-Lead | Tin | Tin | Not specified | Not specified | Not specified | Not specified | Not specified |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy | Not specified | Not specified | Not specified | Not specified | Not specified |
| Insulation Material | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Not specified | Not specified | Not specified | Not specified | Not specified |
| Operating Temperature Range | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | Not specified | Not specified | Not specified | Not specified | Not specified |
| Current Rating (A) | 3 | 3 | 3 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not specified | Not specified | Not specified | Not specified | Not specified |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black |
| Product Status | Obsolete | Obsolete | Active | Active | Active | Active | Active | Active |
| RoHS Status | Non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not specified | Not specified | Not specified | Not specified | Not specified |
| Inventory Status | 1089 Pcs | 663 Pcs | 3010 Pcs | 902 Pcs | 806 Pcs | 1118 Pcs | 924 Pcs | 1168 Pcs |
Engineering Selection Recommendations
Direct TE Connectivity Equivalent (5-146268-4): This part maintains complete electrical and mechanical compatibility with the original 146268-4 specification. The primary distinction is the contact finish post material change from Tin-Lead to Tin and achievement of ROHS3 compliance. This part is designated as obsolete but remains available in inventory. Selection of this equivalent is appropriate for applications requiring strict adherence to original specifications with improved environmental compliance.
Recommended Active Replacement (5-146256-4): This TE Connectivity part is the manufacturer-recommended successor, maintaining all critical electrical and mechanical parameters while achieving active product status. The termination specification differs from the original (Solder versus Kinked Pin, Solder), but this change does not affect electrical performance or mechanical fit. This part achieves ROHS3 compliance and REACH unaffected status, providing superior long-term supply chain stability. Inventory availability is substantially higher at 3010 pieces. This part is the preferred selection for new designs and production continuity.
Cross-Manufacturer Samtec Alternatives (TD-104 Series): The Samtec TD-104 series connectors provide functional interchangeability through identical pitch, position count, row configuration, and mounting specifications. These parts are all active products with ROHS3 compliance. Selection between gold-plated (TD-104-G-A-1, TD-104-G-A-2) and tin-plated (TD-104-T-A-1, TD-104-T-A-2, TD-104-T-AA) variants depends on application contact resistance requirements and solderability specifications. These alternatives are suitable for applications where cross-manufacturer sourcing is acceptable and provide enhanced supply chain flexibility.
Frequently Asked Questions (FAQ)
Q: What is the primary reason the 146268-4 requires substitution?
A: The 146268-4 is designated as obsolete. While current inventory exists, long-term availability cannot be assured. Substitution ensures design continuity and production sustainability through active product alternatives.
Q: Are the TE Connectivity equivalents (5-146268-4 and 5-146256-4) electrically identical to the original 146268-4?
A: Both equivalents maintain identical electrical specifications including 8 positions, 2.54mm pitch, 3A current rating, and -65°C to 105°C operating temperature range. The 5-146268-4 differs only in contact finish post material (Tin versus Tin-Lead) and RoHS compliance. The 5-146256-4 additionally specifies standard solder termination rather than kinked pin solder termination, but this does not affect electrical performance.
Q: Can Samtec TD-104 series connectors be used as direct replacements?
A: Samtec TD-104 connectors are functionally compatible based on identical pitch (2.54mm), position count (8), row configuration (2 rows), and through-hole mounting. However, detailed mechanical specifications such as contact length dimensions are not provided for the Samtec parts. Verification of mechanical fit within the specific application is required before implementation.
Q: What is the difference between TD-104-G-A and TD-104-T-A variants?
A: The primary distinction is contact finish material. TD-104-G-A variants feature gold-plated mating contacts (20.0µin thickness), while TD-104-T-A and TD-104-T-AA variants feature tin-plated mating contacts (200.0µin thickness). Gold plating provides superior corrosion resistance and lower contact resistance, while tin plating offers cost efficiency and standard solderability characteristics.
Q: Which substitute part offers the best long-term supply chain stability?
A: The 5-146256-4 is the manufacturer-recommended active product with the highest inventory availability (3010 pieces) and active product status. This part provides the strongest assurance of continued availability and represents the optimal selection for new designs and production planning.
Q: Are all substitute parts RoHS3 compliant?
A: The original 146268-4 is RoHS non-compliant. All substitute parts listed (5-146268-4, 5-146256-4, and all Samtec TD-104 variants) are ROHS3 compliant, meeting current environmental regulatory requirements.
Q: What is the MSL rating for the Samtec alternatives?
A: Moisture Sensitivity Level (MSL) specifications are not provided for the Samtec TD-104 series connectors. Contact the manufacturer directly for MSL classification if moisture sensitivity is a critical parameter for your application environment.
Q: Can the kinked pin termination of the original 146268-4 be replaced with standard solder termination?
A: Yes. The 5-146256-4 specifies standard solder termination without kinked pins. This change does not affect electrical performance or mechanical compatibility. The kinked pin feature provides mechanical retention during assembly; standard solder termination relies solely on solder joint integrity.
Q: What inventory quantities are available for each substitute part?
A: Current inventory levels are: 5-146268-4 (663 pieces), 5-146256-4 (3010 pieces), TD-104-G-A-1 (902 pieces), TD-104-G-A-2 (806 pieces), TD-104-T-A-1 (1118 pieces), TD-104-T-A-2 (924 pieces), and TD-104-T-AA (1168 pieces). The 5-146256-4 offers the highest availability.
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