TE Connectivity 146253-5 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 146253-5 is a vertical rectangular connector header designed for through-hole mounting applications. This component is a 10-position, 2-row breakaway header with 0.100" (2.54mm) pitch spacing, part of the AMPMODU Mod II series. The connector features male pins with gold-plated mating contacts and tin-lead plated posts for solder termination.

The 146253-5 carries an obsolete product status. Identifying equivalent and substitute parts is necessary to ensure design continuity, maintain supply chain reliability, and support ongoing production or maintenance requirements for legacy systems utilizing this connector type.

Substiute Parts

146253-5
TE Connectivity AMP ConnectorsIn Stock: 1052146253-5 Datasheet
146253-5
Current Part
5-146253-5
TE Connectivity AMP ConnectorsIn Stock: 26025-146253-5 Datasheet
5-146253-5
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header, Breakaway
Contact Type Male Pin
Number of Positions 10
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Contact Length - Mating 0.318" (8.08mm)
Contact Length - Post 0.125" (3.18mm)
Overall Contact Length 0.533" (13.55mm)
Insulation Height 0.090" (2.29mm)
Contact Shape Square
Contact Finish - Mating Gold
Contact Finish - Post Tin-Lead
Contact Material Copper Alloy
Insulation Material Liquid Crystal Polymer (LCP)
Operating Temperature Range -65°C to 105°C
Current Rating 3A
Material Flammability Rating UL94 V-0
Insulation Color Black
RoHS Status RoHS Compliant
Moisture Sensitivity Level 1 (Unlimited)
Series AMPMODU Mod II

Substitute Part Grouping Explanation

Substitution of rectangular connector headers is determined by strict equivalence across electrical and mechanical parameters. The primary substitution criteria for the 146253-5 are:

Critical Matching Parameters:

  • Connector type (Header, Breakaway)
  • Contact type (Male Pin)
  • Number of positions and rows (10 positions, 2 rows)
  • Pitch spacing (0.100" / 2.54mm mating pitch and row spacing)
  • Mounting method (Through Hole)
  • Termination type (Solder)
  • Contact dimensions (mating length, post length, overall length)
  • Insulation height and material (LCP)
  • Contact material and finish specifications
  • Operating temperature range (-65°C to 105°C)
  • Current rating (3A)
  • Flammability rating (UL94 V-0)

The substitute part 5-146253-5 maintains full electrical and mechanical compatibility with the original 146253-5 across all specified parameters. The primary distinction between these parts is product status and packaging configuration, with 5-146253-5 carrying active product status and bulk packaging.

Parameter Comparison

Parameter 146253-5 (Original) 5-146253-5 (Substitute) Compatibility
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series AMPMODU Mod II AMPMODU Mod II Identical
Connector Type Header, Breakaway Header, Breakaway Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 10 10 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Identical
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) Identical
Mounting Type Through Hole Through Hole Identical
Termination Solder Solder Identical
Contact Length - Mating 0.318" (8.08mm) 0.318" (8.08mm) Identical
Contact Length - Post 0.125" (3.18mm) 0.125" (3.18mm) Identical
Overall Contact Length 0.533" (13.55mm) 0.533" (13.55mm) Identical
Insulation Height 0.090" (2.29mm) 0.090" (2.29mm) Identical
Contact Shape Square Square Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Equivalent
Contact Finish Thickness - Post 100.0µin (2.54µm) 100.0µin (2.54µm) Identical
Contact Material Copper Alloy Copper Alloy Identical
Insulation Material Liquid Crystal Polymer (LCP) Liquid Crystal Polymer (LCP) Identical
Operating Temperature Range -65°C to 105°C -65°C to 105°C Identical
Current Rating 3A 3A Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black Black Identical
RoHS Status RoHS Compliant ROHS3 Compliant Equivalent
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical
Product Status Obsolete Active Substitute is Active
Packaging Standard Bulk Different Packaging

Engineering Selection Recommendations

The substitute part 5-146253-5 is the direct equivalent for the obsolete 146253-5. Selection of the substitute is based on the following engineering factors:

Product Status: The original 146253-5 carries obsolete status, while 5-146253-5 maintains active product status. Active status ensures ongoing manufacturer support, availability, and compliance with current regulatory standards.

Compliance and Certifications: Both parts maintain identical compliance profiles including RoHS compliance, UL94 V-0 flammability rating, and unlimited moisture sensitivity level (MSL 1). The substitute part carries ROHS3 compliance, which supersedes the original RoHS compliance designation and reflects current regulatory requirements.

Electrical and Mechanical Equivalence: The substitute part maintains complete electrical and mechanical compatibility across all specified parameters including connector type, contact configuration, pitch spacing, mounting method, termination type, contact dimensions, insulation material, operating temperature range, and current rating.

Contact Finish Consideration: The substitute part specifies tin plating for the post finish, whereas the original specifies tin-lead plating. Both finishes are functionally equivalent for solder termination applications and meet the specified contact finish thickness of 100.0µin (2.54µm).

Packaging Configuration: The substitute part is supplied in bulk packaging, which may differ from the original packaging configuration. Bulk packaging is standard for active production parts and does not affect component functionality or performance.

For applications requiring the 146253-5, the 5-146253-5 provides full functional and mechanical substitution with the advantage of active product status and current compliance certifications.

Frequently Asked Questions (FAQ)

Q: Can the 5-146253-5 be used as a direct replacement for the 146253-5 in existing designs?

A: Yes. The 5-146253-5 is a direct functional and mechanical equivalent. All electrical parameters, mechanical dimensions, contact specifications, and operating characteristics are identical. The connector will mate with the same receptacles and perform identically in circuit applications.

Q: What is the difference between the tin-lead post finish on the original part and the tin post finish on the substitute?

A: Both finishes are suitable for solder termination and meet the specified contact finish thickness requirement of 100.0µin (2.54µm). Tin plating is the current industry standard for lead-free solder applications and provides equivalent performance for through-hole soldering processes.

Q: Why does the original part have obsolete status while the substitute is active?

A: The 146253-5 has been discontinued by the manufacturer. The 5-146253-5 represents the current active production equivalent within the AMPMODU Mod II series. Transitioning to the active part number ensures continued availability and manufacturer support.

Q: Are there any compatibility issues with the bulk packaging of the substitute part?

A: No. Bulk packaging affects only the quantity and presentation of components during procurement and handling. The individual connector components are identical and function identically regardless of packaging configuration.

Q: Do both parts meet the same compliance and regulatory standards?

A: Both parts meet UL94 V-0 flammability requirements, maintain MSL 1 (unlimited) moisture sensitivity level, and are RoHS compliant. The substitute part carries ROHS3 compliance, which represents the current regulatory standard and supersedes the original RoHS designation.

Q: What is the pitch spacing of these connectors?

A: Both the 146253-5 and 5-146253-5 feature 0.100" (2.54mm) pitch spacing for both mating contacts and row spacing. This standard pitch is compatible with 0.100" grid PCB layouts and standard receptacle connectors.

Q: Can these connectors handle the same current and temperature ranges?

A: Yes. Both parts are rated for 3A current and operate across the identical temperature range of -65°C to 105°C. Electrical performance and thermal characteristics are equivalent.

Q: Are the contact dimensions identical between the two parts?

A: Yes. The mating contact length (0.318" / 8.08mm), post length (0.125" / 3.18mm), overall contact length (0.533" / 13.55mm), and insulation height (0.090" / 2.29mm) are identical for both parts.

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