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TE Connectivity 1218440-5 D-Sub Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1218440-5 is a 50-position D-Sub plug connector with right-angle solder termination, designed for military and aerospace applications. This connector features male pins, a 3-row configuration, and shell size 5 (DD, D) layout. The part is currently active in production with 739 units in stock. Equivalent and substitute parts are identified to support procurement flexibility, inventory management, and supply chain continuity for applications requiring identical electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Style | D-Sub |
| Connector Type | Plug, Male Pins |
| Number of Positions | 50 |
| Number of Rows | 3 |
| Shell Size, Connector Layout | 5 (DD, D) |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Shell Material, Finish | Steel, Cadmium Plated |
| Contact Finish | Gold, 10.0µin (0.25µm) |
| Current Rating | 5A |
| Backset Spacing | 0.318" (8.08mm) |
| Operating Temperature Range | -55°C to 125°C |
| Series | Military, MIL-DTL-24308, AMPLIMITE 109 |
| Contact Material | Brass |
| Color | Black |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 1218440-5 are identified based on strict parametric equivalence across all critical electrical and mechanical specifications. The substitution logic is based on the following key parameters that must remain identical:
- Connector style (D-Sub)
- Connector type (Plug, Male Pins)
- Number of positions (50)
- Number of rows (3)
- Shell size and layout (5, DD, D)
- Mounting type (Through Hole, Right Angle)
- Termination method (Solder)
- Shell material and finish (Steel, Cadmium Plated)
- Contact finish and thickness (Gold, 10.0µin)
- Current rating (5A)
- Backset spacing (0.318")
- Operating temperature range (-55°C to 125°C)
- Series compliance (Military, MIL-DTL-24308, AMPLIMITE 109)
- Contact material (Brass)
- Color (Black)
Parts meeting all these criteria are classified as parametric equivalents and direct substitutes.
Parameter Comparison
| Parameter | 1218440-5 (Main Part) | 1218444-5 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity Aerospace, Defense and Marine | TE Connectivity Aerospace, Defense and Marine | Identical |
| Category | D-Sub, D-Shaped Connectors | D-Sub, D-Shaped Connectors | Identical |
| Connector Style | D-Sub | D-Sub | Identical |
| Connector Type | Plug, Male Pins | Plug, Male Pins | Identical |
| Number of Positions | 50 | 50 | Identical |
| Number of Rows | 3 | 3 | Identical |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Identical |
| Shell Size, Connector Layout | 5 (DD, D) | 5 (DD, D) | Identical |
| Contact Type | Signal | Signal | Identical |
| Flange Feature | Housing/Shell (Unthreaded) | Housing/Shell (Unthreaded) | Identical |
| Termination | Solder | Solder | Identical |
| Shell Material, Finish | Steel, Cadmium Plated | Steel, Cadmium Plated | Identical |
| Contact Finish | Gold | Gold | Identical |
| Contact Finish Thickness | 10.0µin (0.25µm) | 10.0µin (0.25µm) | Identical |
| Current Rating (Amps) | 5A | 5A | Identical |
| Backset Spacing | 0.318" (8.08mm) | 0.318" (8.08mm) | Identical |
| Color | Black | Black | Identical |
| Contact Material | Brass | Brass | Identical |
| Operating Temperature | -55°C to 125°C | -55°C to 125°C | Identical |
| Series | Military, MIL-DTL-24308, AMPLIMITE 109 | Military, MIL-DTL-24308, AMPLIMITE 109 | Identical |
| Product Status | Active | Active | Identical |
| RoHS Status | RoHS non-compliant | RoHS non-compliant | Identical |
| REACH Status | REACH Affected | REACH Affected | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
The TE Connectivity 1218444-5 is a direct parametric equivalent to the 1218440-5. Both parts are manufactured by TE Connectivity Aerospace, Defense and Marine and comply with military specification MIL-DTL-24308 within the AMPLIMITE 109 series. Both parts maintain identical electrical and mechanical specifications, including 50-position configuration, 3-row layout, shell size 5 (DD, D), right-angle through-hole solder termination, and operating temperature range of -55°C to 125°C.
Both parts carry identical compliance designations: RoHS non-compliant status, REACH Affected classification, EAR99 export control number, and HTSUS code 8536.69.4040. Both parts are currently active in production status.
Selection between these parts may be based on inventory availability, lead time, or procurement source requirements. The 1218444-5 currently has 1032 units in stock compared to 739 units for the 1218440-5.
Frequently Asked Questions (FAQ)
Q: Are the 1218440-5 and 1218444-5 fully interchangeable?
A: Yes. Both parts are parametric equivalents meeting identical electrical and mechanical specifications. They share the same connector style, pin configuration, shell size, termination method, material specifications, and operating temperature range. Both comply with MIL-DTL-24308 military specification.
Q: What are the critical parameters that define substitution eligibility?
A: Substitution eligibility is determined by matching the following parameters: connector style (D-Sub), connector type (Plug, Male Pins), number of positions (50), number of rows (3), shell size (5, DD, D), mounting type (Through Hole, Right Angle), termination method (Solder), shell material and finish (Steel, Cadmium Plated), contact finish and thickness (Gold, 10.0µin), current rating (5A), backset spacing (0.318"), operating temperature range (-55°C to 125°C), series compliance (Military, MIL-DTL-24308, AMPLIMITE 109), contact material (Brass), and color (Black).
Q: Do both parts have the same compliance and regulatory status?
A: Yes. Both the 1218440-5 and 1218444-5 share identical compliance designations: RoHS non-compliant, REACH Affected, EAR99 export control classification, and HTSUS code 8536.69.4040. Both parts are active in production status.
Q: What is the difference between these two part numbers?
A: The parts are functionally and mechanically identical. The difference lies in the base product number (1218440 versus 1218444), which may reflect internal TE Connectivity manufacturing or inventory tracking distinctions. Current inventory levels differ, with 1218444-5 having 1032 units available compared to 739 units for 1218440-5.
Q: Can these connectors be used in high-temperature applications?
A: Both connectors are rated for operating temperatures from -55°C to 125°C. Applications requiring operation outside this range require alternative connector specifications.
Q: What is the current-carrying capacity of these connectors?
A: Both connectors are rated for 5A current per position. Circuit design must account for this current limitation when selecting wire gauge and termination specifications.
Q: Are these connectors suitable for aerospace and defense applications?
A: Yes. Both connectors are manufactured by TE Connectivity Aerospace, Defense and Marine and comply with military specification MIL-DTL-24308, making them suitable for aerospace and defense applications within the specified electrical and environmental parameters.
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