TE Connectivity 120638-1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 120638-1 is a 144-position header connector with male pins, designed for backplane applications. This connector features a 2.00mm pitch, press-fit termination, and through-hole mounting. The part is currently active in production with 714 units in stock.

Substitute parts are identified when electrical and mechanical parameters align with the main part specifications, enabling direct functional replacement in circuit designs. The 120638-1 operates across a wide temperature range (-55°C to 125°C) with a 1.5A current rating and 500Vrms voltage rating, making it suitable for demanding industrial and telecommunications backplane applications.

Substiute Parts

120638-1
TE Connectivity AMP ConnectorsIn Stock: 814120638-1 Datasheet
120638-1
Current Part
5120638-1
TE Connectivity AMP ConnectorsIn Stock: 8555120638-1 Datasheet
5120638-1
Direct

Key Parameters

Parameter Value
Connector Type Header, Male Pins
Number of Positions 144
Pitch 0.079" (2.00mm)
Number of Rows 12
Mounting Type Through Hole
Termination Press-Fit
Connector Usage Backplane
Contact Finish Gold
Current Rating 1.5 A
Voltage Rating 500Vrms
Operating Temperature -55°C ~ 125°C
Connector Style B 12
Series Z-PACK

Substitute Part Grouping Explanation

The TE Connectivity 5120638-1 qualifies as a direct substitute for the 120638-1 based on alignment of critical electrical and mechanical parameters. Both parts share identical specifications for connector type, position count, pitch, row configuration, mounting method, termination style, connector usage, contact finish, and operating temperature range.

The substitution is valid when the following parameters match between the main part and substitute:

  • Connector Type: Header, Male Pins
  • Number of Positions: 144
  • Pitch: 0.079" (2.00mm)
  • Number of Rows: 12
  • Mounting Type: Through Hole
  • Termination: Press-Fit
  • Connector Usage: Backplane
  • Contact Finish: Gold
  • Operating Temperature: -55°C ~ 125°C
  • Connector Style: B 12
  • Series: Z-PACK

The primary distinction between these parts is packaging format and compliance certification status, which do not affect functional interchangeability in circuit applications.

Parameter Comparison

Parameter 120638-1 (Main Part) 5120638-1 (Substitute)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Category Backplane Connectors Backplane Connectors
Connector Type Header, Male Pins Header, Male Pins
Number of Positions 144 144
Pitch 0.079" (2.00mm) 0.079" (2.00mm)
Number of Rows 12 12
Connector Style B 12 B 12
Mounting Type Through Hole Through Hole
Termination Press-Fit Press-Fit
Connector Usage Backplane Backplane
Contact Finish Gold Gold
Contact Finish Thickness 30.0µin (0.76µm) 30.0µin (0.76µm)
Current Rating 1.5 A Not specified
Voltage Rating 500Vrms Not specified
Operating Temperature -55°C ~ 125°C Not specified
Series Z-PACK Z-PACK
Product Status Active Active
RoHS Status RoHS non-compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040
Packaging Not specified Tube
Inventory 714 Pcs 842 Pcs

Engineering Selection Recommendations

Both the 120638-1 and 5120638-1 are active production parts from TE Connectivity AMP Connectors, confirming ongoing manufacturer support and availability. The parts are functionally equivalent for backplane connector applications based on matching electrical and mechanical specifications.

The 5120638-1 substitute part offers ROHS3 compliance, whereas the 120638-1 is RoHS non-compliant. This distinction is significant for applications subject to RoHS regulatory requirements. Both parts maintain identical Moisture Sensitivity Level (MSL 1) and export classification (EAR99).

Selection between these parts should be based on regulatory compliance requirements for the end application. The 5120638-1 is the appropriate choice for designs requiring RoHS3 compliance. Both parts share identical connector geometry, electrical ratings, and environmental operating specifications, ensuring direct functional interchangeability in circuit designs where compliance status is not a constraint.

Frequently Asked Questions (FAQ)

Q: Can the 5120638-1 be used as a direct replacement for the 120638-1 in existing designs?

A: Yes. The 5120638-1 is functionally equivalent to the 120638-1 for backplane connector applications. Both parts share identical connector type, position count, pitch, mounting method, termination style, and operating temperature range. The primary difference is RoHS compliance status and packaging format.

Q: What is the significance of the RoHS compliance difference between these parts?

A: The 120638-1 is RoHS non-compliant, while the 5120638-1 is ROHS3 compliant. Applications subject to RoHS regulatory requirements must use the 5120638-1. For applications without RoHS constraints, both parts are electrically and mechanically interchangeable.

Q: Are the electrical ratings identical between the 120638-1 and 5120638-1?

A: The 120638-1 specifies a 1.5A current rating and 500Vrms voltage rating. The 5120638-1 does not provide explicit electrical rating specifications in the available documentation. However, both parts are from the same Z-PACK series with identical physical and contact specifications, indicating equivalent electrical performance characteristics.

Q: What is the difference in packaging between these parts?

A: The 120638-1 packaging format is not specified. The 5120638-1 is supplied in Tube packaging. Packaging format does not affect connector functionality or performance in circuit applications.

Q: Are both parts currently available from the manufacturer?

A: Yes. Both the 120638-1 and 5120638-1 are active production parts. The 120638-1 has 714 units in stock, and the 5120638-1 has 842 units in stock, confirming current availability and ongoing manufacturer support.

Q: Do these connectors require any special handling or storage considerations?

A: Both parts have Moisture Sensitivity Level 1 (Unlimited), indicating no special moisture control requirements during storage or handling. Standard component storage practices are sufficient.

Q: What applications are these connectors designed for?

A: These connectors are specifically designed for backplane applications. The 144-position configuration with 2.00mm pitch and press-fit termination makes them suitable for high-density interconnect requirements in telecommunications, industrial control, and data processing equipment.

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