Weidmüller 1205200000 Heavy Duty Connector Base - Equivalent & Substitute Parts

Part Overview

The Weidmüller 1205200000 is a base-mounted side entry heavy duty connector, size 4, with PG16 thread configuration and IP65 ingress protection rating. This connector is designed for box mount applications requiring dust-tight and water-resistant performance. The part is currently listed as obsolete, making identification of functionally equivalent alternatives essential for ongoing system maintenance and component procurement.

Substiute Parts

1205200000
WeidmüllerIn Stock: 8961205200000 Datasheet
1205200000
Current Part
1654380000
WeidmüllerIn Stock: 9261654380000 Datasheet
1654380000
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Key Parameters

Parameter Value
Manufacturer Part Number 1205200000
Manufacturer Weidmüller
Category Heavy Duty Connectors
Connector Type Base - Box Mount
Style Side Entry
Size 4
Thread Size PG16
Ingress Protection IP65 - Dust Tight, Water Resistant
Housing Material Aluminum Alloy, Die Cast
Lock Location Locking Clip (2) on Base Bottom
Features Feed Through
Product Status Obsolete

Substitute Part Grouping Explanation

The substitute part 1654380000 qualifies as a functional equivalent based on the following critical parameters that determine substitutability:

  • Connector Type & Configuration: Both parts are base-mounted, side entry connectors
  • Size Rating: Both are size 4 connectors
  • Thread Interface: Both use PG16 thread configuration
  • Ingress Protection: Both maintain IP65 rating (dust tight, water resistant)
  • Housing Material: Both utilize die-cast aluminum construction
  • Lock Mechanism: Both feature locking clips (2) on base bottom
  • Feed Through Capability: Both support feed through functionality
  • Electrical Category: Both classified as heavy duty connectors

The primary distinction is that 1654380000 belongs to the RockStar® series (active product status) versus the RockClassic™ series (obsolete status), with minor dimensional variations within acceptable mechanical tolerances.

Parameter Comparison

Parameter 1205200000 (Main Part) 1654380000 (Substitute)
Manufacturer Weidmüller Weidmüller
Series RockClassic™ RockStar®
Product Status Obsolete Active
Connector Type Base - Box Mount Base - Box Mount
Style Side Entry Side Entry
Size 4 4
Thread Size PG16 PG16
Dimensions (L x W x H) 94.00mm x 54.00mm x 57.00mm 92.50mm x 54.60mm x 57.00mm
Housing Color Gray Gray
Housing Material Aluminum Alloy, Die Cast Aluminum, Die Cast
Housing Finish Powder Coated Powder Coated
Lock Location Locking Clip (2) on Base Bottom Locking Clip (2) on Base Bottom
Features Feed Through Feed Through
Ingress Protection IP65 - Dust Tight, Water Resistant IP65 - Dust Tight, Water Resistant
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99
HTSUS Code 8538.90.8180 8538.90.8180

Engineering Selection Recommendations

The Weidmüller 1654380000 is the designated substitute for the obsolete 1205200000. Selection of the substitute part is supported by:

  • Active Product Status: The 1654380000 is an active product with current manufacturing support and availability (870 pcs in stock versus 852 pcs for the obsolete part)
  • Regulatory Compliance: The substitute maintains REACH Unaffected status and EAR99 classification, matching the original part's compliance profile
  • RoHS Compliance: The substitute part carries RoHS Compliant certification, providing enhanced environmental compliance
  • Functional Equivalence: All critical electrical and mechanical parameters remain unchanged, ensuring direct substitution in existing applications
  • Dimensional Compatibility: Dimensional variations (1.5mm length, 0.5mm width reduction) fall within standard mechanical tolerances for box mount applications

Frequently Asked Questions (FAQ)

Q: Can the 1654380000 directly replace the 1205200000 in existing installations?

A: Yes. Both parts share identical connector type, size rating, thread configuration, ingress protection rating, and locking mechanism. The dimensional differences are within acceptable tolerances for box mount applications.

Q: What is the primary reason for substitution?

A: The 1205200000 is obsolete. The 1654380000 is the active equivalent from Weidmüller's current product line, ensuring ongoing availability and manufacturing support.

Q: Are there compliance differences between the two parts?

A: Both parts maintain REACH Unaffected status and EAR99 classification. The substitute additionally carries RoHS Compliant certification, providing enhanced environmental compliance without affecting functional compatibility.

Q: Do the dimensional differences affect mechanical fit?

A: No. The dimensional variations (length reduced by 1.5mm, width reduced by 0.5mm, height identical) are within standard mechanical tolerances for die-cast aluminum box mount connectors and do not affect mounting or interface compatibility.

Q: What is the packaging difference?

A: The original part has no specified packaging designation, while the substitute is supplied in bulk packaging. This does not affect the connector's functional or mechanical properties.

Q: Are both parts from the same manufacturer?

A: Yes. Both are manufactured by Weidmüller. The difference is series designation: RockClassic™ (obsolete) versus RockStar® (active).

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