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TE Connectivity HFW5A1196S501 General Purpose Relay DPDT 5VDC Equivalent & Substitute Parts
Part Overview
The TE Connectivity HFW5A1196S501 is a general purpose relay with DPDT (2 Form C) contact configuration and 5VDC coil voltage. This through-hole mounted relay is designed for aerospace, defense, and marine applications requiring hermetically sealed switching contacts. The part is currently active in production with 1034 units in stock. Substitute parts are identified to provide alternative sourcing options when the primary part number becomes unavailable or when inventory constraints require component flexibility within equivalent electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Coil Voltage | 5VDC |
| Contact Form | DPDT (2 Form C) |
| Contact Rating (Current) | 5 A |
| Switching Voltage | 115VAC, 28VDC - Max |
| Mounting Type | Through Hole |
| Termination Style | PC Pin |
| Seal Rating | Sealed - Hermetically |
| Operating Temperature Range | -65°C ~ 125°C |
| Contact Material | Silver Alloy |
| Coil Resistance | 27 Ohms |
| Relay Type | General Purpose |
| Series | HFW5A, CII |
Substitute Part Grouping Explanation
Substitute parts for the HFW5A1196S501 are identified based on electrical and mechanical parameter equivalence within the HFW5A relay series. Substitution is valid when the following critical parameters match exactly:
- Coil voltage: 5VDC
- Contact form: DPDT (2 Form C)
- Contact rating: 5 A
- Switching voltage: 115VAC, 28VDC - Max
- Mounting type: Through Hole
- Termination style: PC Pin
- Seal rating: Sealed - Hermetically
- Operating temperature range: -65°C ~ 125°C
- Contact material: Silver Alloy
- Coil resistance: 27 Ohms
- Relay type: General Purpose
- Series: HFW5A, CII
Parts meeting all these criteria are functionally interchangeable at the circuit level and mechanically compatible with existing PCB layouts and connector interfaces.
Parameter Comparison
| Parameter | HFW5A1196S501 (Main Part) | HFW5A1230L00 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity Aerospace, Defense and Marine | TE Connectivity Aerospace, Defense and Marine |
| Series | HFW5A, CII | HFW5A, CII |
| Product Status | Active | Active |
| Coil Voltage | 5VDC | 5VDC |
| Contact Form | DPDT (2 Form C) | DPDT (2 Form C) |
| Contact Rating (Current) | 5 A | 5 A |
| Switching Voltage | 115VAC, 28VDC - Max | 115VAC, 28VDC - Max |
| Coil Current | 185.2 mA | 185.2 mA |
| Coil Type | Non Latching | Non Latching |
| Termination Style | PC Pin | PC Pin |
| Seal Rating | Sealed - Hermetically | Sealed - Hermetically |
| Must Operate Voltage | 2.7 VDC | 2.7 VDC |
| Must Release Voltage | 0.29 VDC | 0.29 VDC |
| Operate Time | 4 ms | 4 ms |
| Release Time | 4 ms | 4 ms |
| Operating Temperature | -65°C ~ 125°C | -65°C ~ 125°C |
| Contact Material | Silver Alloy | Silver Alloy |
| Relay Type | General Purpose | General Purpose |
| Coil Resistance | 27 Ohms | 27 Ohms |
| Mounting Type | Through Hole | Through Hole |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
Engineering Selection Recommendations
Both the HFW5A1196S501 and HFW5A1230L00 are active production parts from TE Connectivity Aerospace, Defense and Marine. Selection between these parts is based on availability and inventory status rather than electrical or mechanical performance differences.
The HFW5A1230L00 serves as a direct parametric equivalent with identical electrical characteristics, contact specifications, and operating parameters. Both parts maintain the same RoHS non-compliant and REACH Unaffected compliance status, making them suitable for equivalent applications in aerospace, defense, and marine environments.
Component selection should prioritize availability from authorized TE Connectivity distributors. Both parts are classified as MSL Level 1 (Unlimited), eliminating moisture sensitivity constraints during storage and handling.
Frequently Asked Questions (FAQ)
Q: Can HFW5A1230L00 be used as a direct replacement for HFW5A1196S501 in existing circuit designs?
A: Yes. The HFW5A1230L00 is a parametric equivalent with identical coil voltage, contact form, current rating, switching voltage, operating temperature range, and all other critical electrical and mechanical specifications. No circuit modifications are required.
Q: Are there any differences in PCB footprint or mounting between these parts?
A: No. Both parts use identical through-hole mounting with PC pin termination style. PCB layouts and connector interfaces are fully compatible.
Q: What is the difference between the base product numbers 1617343 and 1617037?
A: The base product numbers identify different internal manufacturing variants within the HFW5A series. Both variants meet identical electrical and mechanical specifications for the DPDT 5VDC relay configuration.
Q: Do both parts have the same compliance certifications?
A: Yes. Both parts share identical RoHS non-compliant status, REACH Unaffected classification, and EAR99 ECCN designation. Compliance requirements are equivalent for both parts.
Q: What is the operating temperature range for both relays?
A: Both the HFW5A1196S501 and HFW5A1230L00 operate across -65°C to 125°C, making them suitable for aerospace, defense, and marine applications requiring extended temperature performance.
Q: Are there any moisture sensitivity considerations for storage?
A: No. Both parts are classified as MSL Level 1 (Unlimited), indicating no moisture sensitivity constraints. Standard component storage practices apply.
Q: What is the coil current requirement for circuit design?
A: Both relays require 185.2 mA coil current at 5VDC. Driver circuits must be designed to supply this current level for reliable relay operation.
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