TE Connectivity 1116202-1 Modular Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 1116202-1 is a modular jack connector with 8 positions and 8 contacts (8P8C/RJ45) designed for Ethernet applications. This connector features vertical orientation, through-hole mounting, and shielded construction rated for Cat5 performance. The part is classified as obsolete, necessitating identification of active equivalent and substitute components for ongoing design and procurement requirements.

Substiute Parts

1116202-1

TE Connectivity AMP ConnectorsIn Stock: 11951116202-1 Datasheet

Current PartRFQ

6116202-1

TE Connectivity AMP ConnectorsIn Stock: 44546116202-1 Datasheet

DirectRFQ

69255-001LF

Amphenol ICC (FCI)In Stock: 1227869255-001LF Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 1116202-1 is determined by the following critical parameters:

Direct Equivalent Criteria:

• Connector type: Jack
• Contact configuration: 8P8C (RJ45, Ethernet)
• Mounting type: Through Hole
• Orientation: Vertical
• Shielding: Shielded
• Performance rating: Cat5 or higher
• Termination method: Press-Fit
• Operating temperature range: -40°C ~ 85°C minimum

Similar Substitute Criteria: Parts that deviate in shielding, termination method, or performance rating are classified as similar substitutes. These parts maintain the core 8P8C jack configuration and vertical through-hole mounting but differ in electromagnetic shielding or termination approach.

Parameter Comparison

Engineering Selection Recommendations

TE Connectivity 6116202-1 (Direct Equivalent)

The 6116202-1 is the primary direct equivalent for the obsolete 1116202-1. Both parts share identical electrical and mechanical specifications: 8P8C jack configuration, vertical through-hole mounting, shielded construction, Cat5 rating, press-fit termination, and -40°C to 85°C operating temperature range. The 6116202-1 is currently in active production status with 4442 units in stock. The critical distinction is RoHS compliance: the 6116202-1 is RoHS Compliant, whereas the original part is RoHS non-compliant. This substitution is appropriate for applications requiring compliance with current environmental regulations and for new designs where the obsolete part cannot be sourced.

Amphenol ICC 69255-001LF (Similar Substitute)

The 69255-001LF is classified as a similar substitute due to three material deviations from the original specification: unshielded construction (versus shielded), solder termination (versus press-fit), and Cat3 rating (versus Cat5). The operating temperature maximum is reduced to 70°C. This part is suitable only for applications where electromagnetic shielding is not required, where solder termination is compatible with the PCB design, and where Cat3 performance meets system requirements. The 69255-001LF is RoHS Compliant and available in high quantity (12238 units in stock).

Frequently Asked Questions (FAQ)

Q: Can the 6116202-1 be used as a direct replacement for the 1116202-1?

A: Yes. The 6116202-1 is electrically and mechanically equivalent to the 1116202-1. Both parts feature identical 8P8C jack configuration, vertical through-hole mounting, shielded construction, Cat5 rating, press-fit termination, and operating temperature range. The primary difference is RoHS compliance status and active production availability.

Q: What are the key differences between the 6116202-1 and 69255-001LF?

A: The 6116202-1 is shielded with Cat5 rating and press-fit termination, while the 69255-001LF is unshielded with Cat3 rating and solder termination. The 69255-001LF also has a lower maximum operating temperature (70°C versus 85°C) and thinner gold plating on contacts (5.00µin versus 50.0µin).

Q: Is the 69255-001LF suitable for Cat5 Ethernet applications?

A: No. The 69255-001LF is rated for Cat3 performance, which is below Cat5 specifications. It is not suitable for applications requiring Cat5 or higher performance standards.

Q: What is the impact of switching from press-fit to solder termination?

A: Termination method affects PCB assembly process compatibility. Press-fit termination (1116202-1 and 6116202-1) uses mechanical insertion without soldering, while solder termination (69255-001LF) requires thermal reflow or wave soldering. Design and manufacturing processes must accommodate the selected termination method.

Q: Does the unshielded design of the 69255-001LF affect electromagnetic compatibility?

A: Yes. Shielded connectors (1116202-1 and 6116202-1) provide electromagnetic interference (EMI) protection, while unshielded connectors (69255-001LF) do not. Applications requiring EMI mitigation or operating in electromagnetically noisy environments require shielded construction.

Q: Are there packaging differences between these parts?

A: The 1116202-1 packaging is not specified in available data. The 6116202-1 is supplied in tube packaging. The 69255-001LF is also supplied in tube packaging. Packaging format may affect procurement, handling, and assembly processes.

Q: What is the significance of the contact finish thickness difference?

A: The 1116202-1 and 6116202-1 have 50.0µin (1.27µm) gold plating, while the 69255-001LF has 5.00µin (0.127µm) gold plating. Thicker plating provides enhanced corrosion resistance and contact durability over extended operational life and environmental exposure.

Q: Can the 1116202-1 be used in new designs?

A: No. The 1116202-1 is classified as obsolete and is not recommended for new designs. The 6116202-1 is the active equivalent and should be specified for new applications.