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TE Connectivity 1-104549-1 Rectangular Connector Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1-104549-1 is a surface mount rectangular connector header designed for board-to-board or cable applications. This connector features 12 positions arranged in 2 rows with 0.050" (1.27mm) pitch spacing, operating across automotive, general purpose, medical, and telecommunications applications. The part maintains an active product status with 727 units currently in stock. Substitute parts are identified to address inventory availability, compliance requirements, or specific application needs while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 12 |
| Number of Rows | 2 |
| Pitch - Mating | 0.050" (1.27mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Operating Temperature Range | -65°C ~ 105°C |
| Voltage Rating | 30VAC |
| Material Flammability Rating | UL94 V-0 |
| Series | AMPMODU System 50 |
Substitute Part Grouping Explanation
Substitution between the main part 1-104549-1 and the equivalent part 6-104549-1 is based on strict electrical and mechanical parameter matching. Both parts share identical specifications across all critical dimensions and functional characteristics:
Key Parameters for Substitution Compatibility:
- Connector type, contact type, and gender (Header, Male Pin)
- Position count and row configuration (12 positions, 2 rows)
- Mating pitch and row spacing (0.050" and 0.100" respectively)
- Mounting technology (Surface Mount)
- Shrouding design (Shrouded - 4 Wall)
- Termination method (Solder)
- Operating temperature range (-65°C ~ 105°C)
- Voltage rating (30VAC)
- Insulation material and flammability rating (PPA, UL94 V-0)
- Contact material and mating contact finish (Copper Alloy, Gold)
The parts differ only in post contact finish specification and RoHS compliance status, which do not affect mechanical or electrical interchangeability in standard applications.
Parameter Comparison
| Parameter | 1-104549-1 (Main Part) | 6-104549-1 (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors |
| Category | Rectangular Connectors | Rectangular Connectors |
| Series | AMPMODU System 50 | AMPMODU System 50 |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 12 | 12 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.050" (1.27mm) | 0.050" (1.27mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Surface Mount | Surface Mount |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Contact Length - Mating | 0.125" (3.18mm) | 0.125" (3.18mm) |
| Insulation Height | 0.435" (11.05mm) | 0.435" (11.05mm) |
| Contact Shape | Circular | Circular |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Finish - Post | Tin-Lead | Tin |
| Contact Material | Copper Alloy | Copper Alloy |
| Insulation Material | Polyphthalamide (PPA) | Polyphthalamide (PPA) |
| Features | Board Lock | Board Lock |
| Operating Temperature | -65°C ~ 105°C | -65°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Voltage Rating | 30VAC | 30VAC |
| Applications | Automotive, General Purpose, Medical, Telecommunications | Automotive, General Purpose, Medical, Telecommunications |
| Product Status | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
| Inventory Status | 727 Pcs New Original In Stock | 1062 Pcs New Original In Stock |
Engineering Selection Recommendations
Both 1-104549-1 and 6-104549-1 are active products from TE Connectivity within the AMPMODU System 50 series and are electrically and mechanically interchangeable for standard applications. Selection between these parts should be based on the following criteria:
For applications requiring RoHS3 compliance: The 6-104549-1 substitute part is ROHS3 compliant and is the appropriate selection for regulated industries and markets with RoHS requirements.
For applications with legacy RoHS non-compliance specifications: The 1-104549-1 main part maintains RoHS non-compliant status and may be selected where existing design documentation specifies this requirement.
For inventory and lead time considerations: The 6-104549-1 substitute part currently maintains higher inventory levels (1062 units) compared to the main part (727 units), providing improved availability for procurement planning.
Post contact finish consideration: The 1-104549-1 features Tin-Lead post finish, while the 6-104549-1 features Tin post finish. Both finishes are compatible with standard solder reflow processes and do not affect mating performance.
Both parts operate across identical temperature ranges (-65°C ~ 105°C), voltage ratings (30VAC), and flammability standards (UL94 V-0), ensuring functional equivalence in automotive, general purpose, medical, and telecommunications applications.
Frequently Asked Questions (FAQ)
Q: Are the 1-104549-1 and 6-104549-1 connectors mechanically interchangeable?
A: Yes. Both connectors share identical mechanical specifications including 12-position, 2-row configuration with 0.050" (1.27mm) mating pitch, 0.100" (2.54mm) row spacing, shrouded 4-wall design, and surface mount termination. They are direct mechanical substitutes.
Q: What is the difference in post contact finish between these parts?
A: The 1-104549-1 features Tin-Lead post finish, while the 6-104549-1 features Tin post finish. Both finishes are compatible with standard solder reflow processes and do not affect electrical performance or mating characteristics.
Q: Which part should be selected for RoHS-regulated applications?
A: The 6-104549-1 is ROHS3 compliant and is the appropriate selection for applications subject to RoHS regulations. The 1-104549-1 is RoHS non-compliant.
Q: Do these connectors have different electrical ratings?
A: No. Both parts share identical electrical specifications including 30VAC voltage rating, UL94 V-0 flammability rating, and -65°C ~ 105°C operating temperature range.
Q: Are there any differences in the insulation material or shrouding design?
A: No. Both parts use identical Polyphthalamide (PPA) insulation material with black color and feature shrouded 4-wall design with board lock functionality.
Q: What is the moisture sensitivity level for these connectors?
A: Both parts have Moisture Sensitivity Level (MSL) 1, indicating unlimited shelf life without special moisture control requirements.
Q: Can these parts be used interchangeably in existing PCB designs?
A: Yes. The connectors are electrically and mechanically equivalent and can be used interchangeably in existing designs without modification to PCB layouts or mating connector specifications.
Q: What applications are these connectors rated for?
A: Both parts are rated for automotive, general purpose, medical, and telecommunications applications with identical operating specifications.
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