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TE Connectivity 1-104351-0 Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1-104351-0 is a rectangular connector header for through-hole mounting with 20 positions at 2.54mm pitch, part of the AMPMODU Mod II series. This component is classified as obsolete, necessitating identification of active equivalent and substitute parts that maintain functional compatibility for board-to-board or cable applications. The original part features kinked pin solder termination with gold-plated mating contacts and tin-lead post finish, rated for 3A current at 30VAC across an operating temperature range of -65°C to 105°C.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 20 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin or Tin-Lead |
| Current Rating | 3A |
| Operating Temperature | -65°C to 105°C (minimum) |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitution of the 1-104351-0 is determined by strict adherence to the following electrical and mechanical parameters:
Critical Matching Parameters:
- Connector type: Header, Breakaway
- Contact type: Male Pin
- Number of positions: 20
- Number of rows: 2
- Pitch - mating: 0.100" (2.54mm)
- Row spacing - mating: 0.100" (2.54mm)
- Mounting type: Through Hole
- Termination: Solder
- Contact finish - mating: Gold
- Contact finish - post: Tin or Tin-Lead
- Current rating: 3A
- Material flammability rating: UL94 V-0
Allowable Variations:
- Contact length - post: Variations permitted (0.098" to 0.820")
- Insulation material: Thermoplastic, Liquid Crystal Polymer (LCP), or Polybutylene Terephthalate (PBT)
- Contact material: Copper Alloy or Phosphor Bronze
- Operating temperature: Equal to or exceeding -65°C to 105°C
- Product status: Active substitutes preferred over obsolete
Substitute parts are grouped by manufacturer and contact post length to facilitate selection based on application-specific board depth requirements.
Parameter Comparison
| Parameter | 1-104351-0 (Main) | 6-146256-0 (TE) | 0010897202 (Molex) | 10076801-101A20LF (Amphenol ICC) | PBC10DAAN (Sullins) | PBC10DABN (Sullins) | PBC10DACN (Sullins) | PBC10DADN (Sullins) | PBC10DAEN (Sullins) | PBC10DAFN (Sullins) | PBC10DAHN (Sullins) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | TE Connectivity | Molex | Amphenol ICC (FCI) | Sullins | Sullins | Sullins | Sullins | Sullins | Sullins | Sullins |
| Connector Type | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.240" (6.10mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.107" (2.71mm) | 0.098" (2.50mm) | 0.120" (3.05mm) | 0.230" (5.84mm) | 0.320" (8.13mm) | 0.420" (10.67mm) | 0.520" (13.21mm) | 0.620" (15.75mm) | 0.820" (20.83mm) |
| Overall Contact Length | 0.440" (11.18mm) | 0.440" (11.18mm) | 0.437" (11.10mm) | 0.440" (11.18mm) | 0.450" (11.43mm) | 0.560" (14.22mm) | 0.650" (16.51mm) | 0.750" (19.05mm) | 0.850" (21.59mm) | 0.950" (24.13mm) | 1.150" (29.21mm) |
| Insulation Height | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.112" (2.85mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold | Gold | Gold or Gold, GXT™ | Gold | Gold | Gold | Gold | Gold | Gold | Gold |
| Contact Finish - Post | Tin-Lead | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Thermoplastic | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP), Glass Filled | Thermoplastic | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black |
| Current Rating | 3A | 3A | Not specified | 3A per Contact | 3A | 3A | 3A | 3A | 3A | 3A | 3A |
| Operating Temperature | -65°C to 105°C | -65°C to 105°C | Not specified | -65°C to 130°C | -65°C to 125°C | -65°C to 125°C | -65°C to 125°C | -65°C to 125°C | -65°C to 125°C | -65°C to 125°C | -65°C to 125°C |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
Primary Recommendation: TE Connectivity 6-146256-0
The 6-146256-0 is the manufacturer-recommended upgrade from the obsolete 1-104351-0. Both parts share identical electrical and mechanical specifications with the exception of post finish material (tin versus tin-lead) and insulation material (LCP versus thermoplastic). The 6-146256-0 is active, ROHS3 compliant, and maintains the same 0.120" contact post length. This part is the direct functional equivalent and is preferred for new designs and obsolescence replacement.
Secondary Recommendation: Amphenol ICC 10076801-101A20LF
The 10076801-101A20LF offers extended operating temperature range (-65°C to 130°C) and is supplied in tape and reel packaging suitable for automated assembly. Contact post length is 0.098", which is within acceptable tolerance for standard board depths. This part is RoHS compliant and active. Selection is appropriate when higher temperature performance or automated placement is required.
Tertiary Recommendations: Sullins Connector Solutions PBC10 Series
The Sullins PBC10DAAN, PBC10DABN, PBC10DACN, PBC10DADN, PBC10DAEN, PBC10DAFN, and PBC10DAHN variants provide functional equivalence with variable contact post lengths ranging from 0.120" to 0.820". All variants are ROHS3 compliant, active, and rated for 3A at -65°C to 125°C. Selection among these variants is determined by application-specific board depth requirements. The PBC10DAAN (0.120" post length) is the closest mechanical match to the original part.
Alternative: Molex 0010897202
The 0010897202 provides functional equivalence with glass-filled LCP insulation material and is suitable for applications requiring enhanced mechanical properties. Contact post length is 0.107", and the part is ROHS3 compliant and active. This option is appropriate when superior insulation material performance is required.
All recommended substitutes maintain the critical parameters of 20-position, 2-row, 2.54mm pitch configuration with gold-plated mating contacts, solder termination, and UL94 V-0 flammability rating.
Frequently Asked Questions (FAQ)
Q: Can the 1-104351-0 be directly replaced with the 6-146256-0?
A: Yes. The 6-146256-0 is the manufacturer-recommended replacement. Both parts share identical connector type, contact configuration, pitch, mounting method, and current rating. The primary differences are post finish material (tin versus tin-lead) and insulation material (LCP versus thermoplastic), both of which are acceptable substitutions for standard applications.
Q: What is the significance of contact post length variations in the Sullins PBC10 series?
A: Contact post length determines the maximum board thickness that can be accommodated. The original 1-104351-0 features a 0.120" post length. Sullins variants range from 0.120" (PBC10DAAN) to 0.820" (PBC10DAHN). Selection is based on the specific board depth of the application. Longer post lengths accommodate thicker PCBs or additional stacking height requirements.
Q: Are all substitute parts RoHS compliant?
A: The original 1-104351-0 is RoHS non-compliant. All recommended substitutes are either ROHS3 compliant or RoHS compliant. For applications requiring RoHS compliance, any of the recommended substitutes are acceptable.
Q: What is the difference between tin and tin-lead post finish?
A: Both finishes provide equivalent electrical and mechanical performance for solder termination. Tin-lead finish (original part) contains lead, while tin finish (substitute parts) is lead-free. Tin finish is preferred for RoHS-compliant applications and modern manufacturing processes.
Q: Can I use a substitute part with a different insulation material?
A: Yes. The original part uses thermoplastic insulation, while substitutes employ LCP or PBT materials. All materials meet UL94 V-0 flammability requirements. Material selection does not affect electrical performance for standard applications. LCP and PBT offer superior mechanical and thermal properties compared to thermoplastic.
Q: What is the operating temperature range consideration for substitute selection?
A: The original part operates from -65°C to 105°C. Most substitutes extend this range to -65°C to 125°C or -65°C to 130°C. Substitutes with extended temperature ranges are backward compatible with the original specification and provide additional margin for demanding thermal environments.
Q: Are there packaging differences between substitute parts?
A: Yes. The 6-146256-0 is supplied in bulk packaging. The 10076801-101A20LF is supplied in tape and reel format, suitable for automated pick-and-place assembly. Sullins parts are supplied in bulk. Packaging selection depends on assembly method and volume requirements.
Q: Can the 1-104351-0 be used interchangeably with all listed substitutes in existing designs?
A: The 6-146256-0 and Amphenol ICC 10076801-101A20LF are direct functional equivalents. Sullins variants require verification of contact post length compatibility with board thickness. Molex 0010897202 is functionally equivalent but uses glass-filled LCP insulation. All substitutes maintain the critical 20-position, 2-row, 2.54mm pitch configuration and are mechanically compatible with standard mating connectors.
Q: What certifications should I verify for my specific application?
A: All recommended substitutes carry UL94 V-0 flammability certification. RoHS and REACH compliance status varies by part. Verify RoHS compliance requirements for your application. The 10076801-101A20LF carries REACH Affected status, while Sullins parts carry REACH Unaffected status. Consult application-specific regulatory requirements before final part selection.
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