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TE Connectivity 1-104068-6 Rectangular Connector Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity 1-104068-6 is an active rectangular connector header designed for through-hole mounting applications. This 80-position, 2-row connector operates within the AMPMODU System 50 series and is specified for board-to-board or cable interconnection in automotive, general purpose, medical, and telecommunications applications. The part is currently in active production status with 860 pieces available in inventory.
Substitute parts are identified when electrical and mechanical parameters remain within the specified tolerances and operational requirements of the original component, ensuring functional equivalence in target applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 80 |
| Number of Rows | 2 |
| Pitch - Mating | 0.050" (1.27mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 2 Wall |
| Operating Temperature Range | -65°C ~ 105°C |
| Voltage Rating | 30VAC |
| Material Flammability Rating | UL94 V-0 |
| Series | AMPMODU System 50 |
Substitute Part Grouping Explanation
Substitution of rectangular connector headers is determined by strict equivalence across the following critical parameters:
Mechanical Compatibility:
- Connector position count (80 positions)
- Row configuration (2 rows)
- Mating pitch (0.050" / 1.27mm)
- Row spacing (0.100" / 2.54mm)
- Mounting method (through hole)
- Shrouding configuration (shrouded - 2 wall)
Electrical Compatibility:
- Contact type (male pin)
- Operating temperature range (-65°C ~ 105°C)
- Voltage rating (30VAC)
- Contact material (copper alloy)
Environmental & Regulatory Compliance:
- Material flammability rating (UL94 V-0)
- Series designation (AMPMODU System 50)
The substitute part 6-104068-6 maintains identical specifications across all mechanical and electrical parameters. Differences in contact finish post material (tin versus tin-lead) and RoHS compliance status do not affect functional equivalence within the specified operating parameters.
Parameter Comparison
| Parameter | 1-104068-6 (Main Part) | 6-104068-6 (Substitute) | Equivalence |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | AMPMODU System 50 | AMPMODU System 50 | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 80 | 80 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Pitch - Mating | 0.050" (1.27mm) | 0.050" (1.27mm) | Identical |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Shrouding | Shrouded - 2 Wall | Shrouded - 2 Wall | Identical |
| Termination | Solder | Solder | Identical |
| Contact Length - Mating | 0.125" (3.18mm) | 0.125" (3.18mm) | Identical |
| Contact Length - Post | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Insulation Height | 0.390" (9.91mm) | 0.390" (9.91mm) | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Functionally Equivalent |
| Contact Finish Thickness - Post | 150.0µin (3.81µm) | 150.0µin (3.81µm) | Identical |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Insulation Material | Thermoplastic | Thermoplastic | Identical |
| Operating Temperature | -65°C ~ 105°C | -65°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Voltage Rating | 30VAC | 30VAC | Identical |
| Applications | Automotive, General Purpose, Medical, Telecommunications | Automotive, General Purpose, Medical, Telecommunications | Identical |
| Product Status | Active | Active | Identical |
| RoHS Status | Not applicable | ROHS3 Compliant | Compliant Variant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
Both the 1-104068-6 and 6-104068-6 are active production parts manufactured by TE Connectivity within the AMPMODU System 50 series. Selection between these parts is based on regulatory and compliance requirements specific to the end application.
1-104068-6 Selection Criteria:
- Applications where tin-lead contact finish post material is specified or required
- Designs where RoHS applicability status is not applicable
- Legacy system compatibility requirements
6-104068-6 Selection Criteria:
- Applications requiring ROHS3 compliance certification
- New designs targeting current regulatory standards
- Applications in automotive, medical, and telecommunications sectors with RoHS mandates
- Higher inventory availability (2272 pieces versus 860 pieces)
Both parts maintain identical mechanical and electrical specifications, operating temperature ranges, voltage ratings, and flammability certifications. The contact finish post material difference (tin-lead versus tin) does not affect functional performance within the specified 30VAC, -65°C to 105°C operating envelope.
Frequently Asked Questions (FAQ)
Q: Are the 1-104068-6 and 6-104068-6 mechanically interchangeable?
A: Yes. Both parts are 80-position, 2-row headers with identical mating pitch (0.050"), row spacing (0.100"), mounting type (through hole), and shrouding configuration (shrouded - 2 wall). Physical dimensions and PCB footprints are identical.
Q: What is the difference between the contact finish post materials?
A: The 1-104068-6 uses tin-lead finish on the post, while the 6-104068-6 uses tin finish. Both maintain 150.0µin (3.81µm) thickness. This difference reflects RoHS compliance status and does not affect electrical performance within the specified operating parameters.
Q: Can I substitute 6-104068-6 for 1-104068-6 in existing designs?
A: Yes. The 6-104068-6 is functionally equivalent and maintains all critical electrical and mechanical specifications. The primary consideration is RoHS compliance status; the 6-104068-6 is ROHS3 compliant, making it suitable for applications with RoHS requirements.
Q: What are the key parameters that determine substitution eligibility?
A: Substitution is determined by equivalence in connector position count (80), row configuration (2), mating pitch (0.050"), row spacing (0.100"), mounting type (through hole), shrouding (shrouded - 2 wall), contact type (male pin), operating temperature range (-65°C to 105°C), and voltage rating (30VAC).
Q: Are both parts suitable for automotive applications?
A: Yes. Both the 1-104068-6 and 6-104068-6 are specified for automotive applications and maintain UL94 V-0 material flammability ratings. The 6-104068-6 offers the additional advantage of ROHS3 compliance.
Q: What is the packaging format for these connectors?
A: Both parts are supplied in tube packaging, suitable for automated assembly processes and component handling in production environments.
Q: Do these connectors require any special handling or storage conditions?
A: Both parts have Moisture Sensitivity Level (MSL) rating of 1 (Unlimited), indicating no special moisture control requirements during storage or handling.
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