TE Connectivity 1-103634-5 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 1-103634-5 is a rectangular connector header, right-angle configuration, with 16 positions at 2.54mm pitch. This through-hole, shrouded connector is designed for board-to-board or cable applications in automotive, general purpose, medical, and telecommunications environments. The part is currently active in production with 950 pieces in stock. Equivalent and substitute parts are identified to support procurement flexibility, inventory management, and supply chain continuity.

Substiute Parts

1-103634-5

TE Connectivity AMP ConnectorsIn Stock: 9651-103634-5 Datasheet

Current PartRFQ

6-103634-5

TE Connectivity AMP ConnectorsIn Stock: 58916-103634-5 Datasheet

DirectRFQ

0705530015

MolexIn Stock: 43930705530015 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the TE Connectivity 1-103634-5 is determined by the following critical parameters: connector type (header), contact type (male pin), number of positions (16), mating pitch (2.54mm), mounting configuration (through-hole, right-angle), shrouding style (4-wall), and termination method (solder). Parts meeting these core specifications are classified as direct or similar substitutes based on additional electrical and mechanical characteristics including contact finish, contact material, insulation material, operating temperature range, and compliance certifications.

Direct Substitute: TE Connectivity 6-103634-5 matches all core parameters with identical mechanical and electrical specifications. The primary difference is contact finish composition (tin versus tin-lead) and RoHS compliance status.

Similar Substitute: Molex 0705530015 meets core connector specifications but exhibits variations in contact length, insulation height, contact material, insulation material composition, operating temperature range, and voltage rating. These differences require engineering evaluation for specific application requirements.

Parameter Comparison

Engineering Selection Recommendations

TE Connectivity 6-103634-5 (Direct Substitute)

The TE Connectivity 6-103634-5 is a direct substitute for the 1-103634-5 within the same AMPMODU MTE series. Both parts share identical mechanical dimensions, electrical ratings, and core specifications. The 6-103634-5 is RoHS Compliant, whereas the 1-103634-5 is RoHS non-compliant. The contact finish differs (tin versus tin-lead), which does not affect functional compatibility. The 6-103634-5 offers higher inventory availability (5849 pieces) and is suitable for applications requiring RoHS compliance. Selection of the 6-103634-5 is appropriate when regulatory compliance or supply chain continuity is a priority.

Molex 0705530015 (Similar Substitute)

The Molex 0705530015 is a similar substitute that meets core connector specifications but introduces measurable differences in mechanical and electrical characteristics. The contact length for mating is 0.240" (6.10mm) compared to 0.230" (5.84mm) on the TE Connectivity parts. Insulation height is 0.215" (5.45mm) versus 0.200" (5.08mm). Contact material is phosphor bronze rather than brass, and insulation material is polyester glass-filled rather than thermoplastic. Operating temperature range is -40°C to 105°C, narrower than the TE Connectivity range of -65°C to 105°C. The Molex part specifies a 250V voltage rating and does not specify current rating. The Molex 0705530015 is ROHS3 Compliant and REACH Unaffected. Selection of the Molex part is appropriate when these dimensional and material variations are compatible with application requirements and when ROHS3 compliance is mandated.

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 6-103634-5 be used as a direct replacement for the 1-103634-5?

A: Yes. The 6-103634-5 is a direct substitute. Both parts are from the same AMPMODU MTE series and share identical connector type, contact type, number of positions, pitch, mounting configuration, shrouding, termination method, and electrical ratings. The primary differences are contact finish composition (tin versus tin-lead) and RoHS compliance status. Functional compatibility is maintained.

Q: What are the key differences between the TE Connectivity 1-103634-5 and the Molex 0705530015?

A: The Molex 0705530015 differs in the following parameters: contact length for mating (0.240" versus 0.230"), insulation height (0.215" versus 0.200"), contact material (phosphor bronze versus brass), insulation material (polyester glass-filled versus thermoplastic), operating temperature range (-40°C to 105°C versus -65°C to 105°C), and voltage rating specification (250V versus not specified). These differences require evaluation against specific application requirements before substitution.

Q: Is the Molex 0705530015 suitable for automotive applications?

A: The Molex 0705530015 is listed for automotive applications. However, the narrower operating temperature range (-40°C to 105°C) compared to the TE Connectivity parts (-65°C to 105°C) may limit suitability for extreme cold-weather automotive environments. Application-specific temperature requirements must be evaluated.

Q: What is the impact of contact finish differences on connector performance?

A: The TE Connectivity 1-103634-5 uses tin-lead contact finish, while the 6-103634-5 uses tin finish. Both finishes provide equivalent electrical performance and solderability. The Molex 0705530015 uses gold finish with significantly lower thickness (15.0µin versus 100.0µin). Contact finish selection affects corrosion resistance and long-term reliability in specific environmental conditions. Application environment must be considered when selecting between these options.

Q: Are all three parts compatible with the same mating connectors?

A: All three parts share the same 2.54mm pitch and 16-position configuration. However, the Molex 0705530015 has a slightly longer mating contact length (0.240" versus 0.230") and greater insulation height (0.215" versus 0.200"). These dimensional differences may affect mating force and connector engagement characteristics. Compatibility with specific mating connectors must be verified through mechanical drawings and mating force specifications.

Q: Which substitute part offers the best compliance profile?

A: The TE Connectivity 6-103634-5 is RoHS Compliant with EAR99 ECCN classification. The Molex 0705530015 is ROHS3 Compliant and REACH Unaffected. The original TE Connectivity 1-103634-5 is RoHS non-compliant and REACH Affected. Selection depends on specific regulatory requirements for the target application and market.

Q: What inventory considerations should influence part selection?

A: The TE Connectivity 6-103634-5 has the highest inventory availability at 5849 pieces, followed by the Molex 0705530015 at 4290 pieces, and the original 1-103634-5 at 950 pieces. Higher inventory availability supports shorter lead times and supply chain continuity. Procurement strategy should consider both immediate availability and long-term supply reliability.