TE Connectivity AMP Connectors 104433-5 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 104433-5 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 10 positions arranged in 2 rows at 0.100" (2.54mm) pitch, supporting board-to-board or cable interconnections. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain electrical and mechanical compatibility for ongoing production and repair applications.

Substiute Parts

104433-5
TE Connectivity AMP ConnectorsIn Stock: 898104433-5 Datasheet
104433-5
Current Part
5-146252-5
TE Connectivity AMP ConnectorsIn Stock: 12435-146252-5 Datasheet
5-146252-5
MFR Recommended
A1-10PA-2.54DSA(71)
Hirose Electric Co LtdIn Stock: 8039A1-10PA-2.54DSA(71) Datasheet
A1-10PA-2.54DSA(71)
Similar

Key Parameters

Parameter Value
Connector Type Header, Breakaway
Contact Type Male Pin
Number of Positions 10
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Current Rating 3A
Operating Temperature Range -65°C ~ 105°C
Contact Finish - Mating Gold
Material Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

Substitution eligibility for the 104433-5 is determined by strict alignment with the following critical parameters:

Primary Compatibility Criteria:

  • Connector type classification (Header)
  • Contact type (Male Pin)
  • Number of positions (10)
  • Number of rows (2)
  • Pitch - mating dimension (0.100" / 2.54mm)
  • Row spacing - mating dimension (0.100" / 2.54mm)
  • Mounting type (Through Hole)
  • Current rating (3A minimum)
  • Material flammability rating (UL94 V-0)

Secondary Compatibility Considerations:

  • Operating temperature range (minimum -55°C to 85°C acceptable for most applications)
  • Contact finish on mating surface (Gold preferred for signal integrity)
  • Termination method compatibility (Solder or Press-Fit acceptable)

The identified substitute parts meet these criteria while offering improved product status or compliance characteristics compared to the obsolete 104433-5.

Parameter Comparison

Parameter 104433-5 (Main Part) 5-146252-5 (MFR Recommended) A1-10PA-2.54DSA(71) (Similar)
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Hirose Electric Co Ltd
Product Status Obsolete Active Active
Connector Type Header, Breakaway Header, Breakaway Header
Contact Type Male Pin Male Pin Male Pin
Number of Positions 10 10 10
Number of Rows 2 2 2
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole Through Hole Through Hole
Termination Press-Fit, Solder Solder Solder
Contact Length - Mating 0.318" (8.08mm) 0.318" (8.08mm) 0.236" (6.00mm)
Contact Length - Post 0.125" (3.18mm) 0.125" (3.18mm) 0.118" (3.00mm)
Overall Contact Length 0.533" (13.55mm) 0.533" (13.55mm) 0.454" (11.54mm)
Insulation Height 0.090" (2.29mm) 0.090" (2.29mm) 0.100" (2.54mm)
Contact Shape Square Square Square
Contact Finish - Mating Gold Gold Gold
Contact Finish Thickness - Mating 15.0µin (0.38µm) 15.0µin (0.38µm) 8.00µin (0.203µm)
Contact Material Copper Alloy Copper Alloy Brass
Insulation Material Thermoplastic Liquid Crystal Polymer (LCP) Polybutylene Terephthalate (PBT)
Operating Temperature Range -65°C ~ 105°C -65°C ~ 105°C -55°C ~ 85°C
Material Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0
Current Rating (Amps) 3A 3A 3A
Voltage Rating 30VAC Not specified 200V
RoHS Status RoHS non-compliant ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Packaging Not specified Bulk Tray
Inventory Status 871 Pcs New Original In Stock 1221 Pcs New Original In Stock 8020 Pcs New Original In Stock

Engineering Selection Recommendations

Primary Recommendation: TE Connectivity 5-146252-5

The 5-146252-5 is the manufacturer-recommended substitute for the obsolete 104433-5. This part maintains identical electrical and mechanical specifications including pitch, row spacing, contact dimensions, current rating, and operating temperature range. The 5-146252-5 is classified as an active product with ROHS3 compliance, addressing regulatory requirements that the original part does not meet. The insulation material upgrade from thermoplastic to Liquid Crystal Polymer (LCP) provides enhanced thermal and chemical resistance. Termination is limited to solder-only, eliminating press-fit capability present in the original part. This substitution is direct for applications where solder termination is acceptable.

Secondary Recommendation: Hirose A1-10PA-2.54DSA(71)

The A1-10PA-2.54DSA(71) provides an alternative from a different manufacturer while maintaining core compatibility parameters. This part is active and ROHS3 compliant. Notable differences include reduced contact mating length (0.236" versus 0.318"), reduced overall contact length (0.454" versus 0.533"), and increased insulation height (0.100" versus 0.090"). The operating temperature range is narrower (-55°C to 85°C versus -65°C to 105°C). Contact material is brass rather than copper alloy, and contact finish thickness on the mating surface is reduced (8.00µin versus 15.0µin). These dimensional and material differences may affect mechanical fit and signal integrity in applications with tight tolerances or demanding environmental conditions. This option is suitable for applications where the narrower temperature range and reduced contact dimensions are acceptable.

Compliance Consideration:

Both substitute parts achieve ROHS3 compliance, whereas the original 104433-5 is RoHS non-compliant. For applications subject to RoHS regulations, either substitute part is required.

Frequently Asked Questions (FAQ)

Q: Can the 5-146252-5 directly replace the 104433-5 in existing designs?

A: The 5-146252-5 maintains identical pitch (0.100" / 2.54mm), row spacing, contact dimensions, current rating (3A), and operating temperature range (-65°C to 105°C). Direct mechanical and electrical compatibility is established. The primary design consideration is termination method: the 5-146252-5 supports solder termination only, whereas the original part supports both press-fit and solder. If the original design uses press-fit termination, assembly process modification is required.

Q: What are the key dimensional differences between the 5-146252-5 and the A1-10PA-2.54DSA(71)?

A: Contact mating length differs by 0.082" (2.08mm), with the A1-10PA-2.54DSA(71) being shorter. Overall contact length differs by 0.079" (2.01mm). Insulation height differs by 0.010" (0.25mm). These differences may affect mechanical fit in applications with constrained board spacing or mating connector geometry. Verification against specific application requirements is necessary.

Q: Are there temperature range limitations with the Hirose A1-10PA-2.54DSA(71)?

A: The A1-10PA-2.54DSA(71) operates from -55°C to 85°C, compared to the original part's -65°C to 105°C range. Applications requiring operation below -55°C or above 85°C must use the TE Connectivity 5-146252-5 or original 104433-5.

Q: What is the difference in contact finish thickness between the substitute parts?

A: The 104433-5 and 5-146252-5 both specify 15.0µin (0.38µm) gold finish on mating contacts. The A1-10PA-2.54DSA(71) specifies 8.00µin (0.203µm), approximately 47% thinner. Thinner gold plating may affect contact resistance and wear characteristics in high-cycle mating applications.

Q: Does the change from thermoplastic to LCP insulation material in the 5-146252-5 affect compatibility?

A: Liquid Crystal Polymer (LCP) provides superior thermal stability and chemical resistance compared to thermoplastic. This material upgrade enhances reliability in demanding environments. No compatibility issues arise from this material change; it represents an improvement in the substitute part.

Q: What packaging options are available for these parts?

A: The 104433-5 packaging is not specified. The 5-146252-5 is supplied in bulk packaging. The A1-10PA-2.54DSA(71) is supplied in tray packaging. Packaging selection may affect handling, storage, and assembly process integration.

Q: Are all three parts RoHS compliant?

A: The 104433-5 is RoHS non-compliant. Both the 5-146252-5 and A1-10PA-2.54DSA(71) are ROHS3 compliant. For applications subject to RoHS regulations, either substitute part is required.

Q: What is the voltage rating difference between the parts?

A: The 104433-5 specifies 30VAC. The 5-146252-5 does not specify a voltage rating. The A1-10PA-2.54DSA(71) specifies 200V. For applications requiring voltage ratings above 30VAC, the A1-10PA-2.54DSA(71) provides higher rated capacity.

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