TE Connectivity 102202-5 Rectangular Connector Header: Equivalent & Substitute Parts

Part Overview

The TE Connectivity 102202-5 is a vertical rectangular connector header from the AMPMODU Mod II series, designed for through-hole board-to-board or cable applications. This 8-position connector operates at 3A current rating with a 0.100" (2.54mm) pitch and features gold-plated mating contacts with tin-lead post finish. The part is classified as obsolete, making identification of active equivalent components essential for ongoing production and maintenance applications.

Substiute Parts

102202-5
TE Connectivity AMP ConnectorsIn Stock: 1122102202-5 Datasheet
102202-5
Current Part
5-102202-5
TE Connectivity AMP ConnectorsIn Stock: 18785-102202-5 Datasheet
5-102202-5
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 102202-5
Manufacturer TE Connectivity AMP Connectors
Series AMPMODU Mod II
Connector Type Header
Number of Positions 8
Pitch - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Contact Type Male Pin
Current Rating 3A
Operating Temperature Range -65°C ~ 105°C
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 102202-5 is determined by strict equivalence across the following critical parameters:

Mechanical Compatibility Parameters:

  • Number of positions: 8
  • Pitch spacing: 0.100" (2.54mm)
  • Mounting type: Through hole
  • Shrouding configuration: Shrouded - 4 wall
  • Contact shape: Square
  • Connector style: Board to board or cable

Electrical Compatibility Parameters:

  • Contact type: Male pin
  • Current rating: 3A
  • Operating temperature range: -65°C ~ 105°C
  • Contact material: Brass
  • Mating contact finish: Gold

Termination and Physical Parameters:

  • Termination method: Solder
  • Fastening type: Push-pull
  • Insulation material: Thermoplastic
  • Insulation color: Black
  • Material flammability rating: UL94 V-0

The substitute part 5-102202-5 maintains full equivalence across all mechanical and electrical parameters while differing in product status (active versus obsolete) and regulatory compliance certifications.

Parameter Comparison

Parameter 102202-5 (Main Part) 5-102202-5 (Substitute)
Manufacturer Part Number 102202-5 5-102202-5
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Series AMPMODU Mod II AMPMODU Mod II
Product Status Obsolete Active
Connector Type Header Header
Number of Positions 8 8
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Number of Rows 1 1
Contact Type Male Pin Male Pin
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Mounting Type Through Hole Through Hole
Termination Solder Solder
Fastening Type Push-Pull Push-Pull
Contact Length - Mating 0.240" (6.10mm) 0.240" (6.10mm)
Contact Length - Post 0.130" (3.30mm) 0.130" (3.30mm)
Overall Contact Length 0.589" (14.96mm) 0.589" (14.96mm)
Insulation Height 0.549" (13.94mm) 0.549" (13.94mm)
Contact Shape Square Square
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 15.0µin (0.38µm) 15.0µin (0.38µm)
Contact Finish - Post Tin-Lead Tin
Contact Finish Thickness - Post 100.0µin (2.54µm) 100.0µin (2.54µm)
Contact Material Brass Brass
Insulation Material Thermoplastic Thermoplastic
Operating Temperature -65°C ~ 105°C -65°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Current Rating (Amps) 3A 3A
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
RoHS Status RoHS non-compliant RoHS Compliant
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040
Packaging Not specified Tube

Engineering Selection Recommendations

The 102202-5 is classified as obsolete and is not recommended for new designs or long-term production planning. The substitute part 5-102202-5 is the direct equivalent from TE Connectivity, maintaining identical mechanical and electrical specifications while offering the following advantages:

Product Status: The 5-102202-5 is active and available through standard distribution channels, ensuring supply chain continuity and long-term availability.

Regulatory Compliance: The 5-102202-5 is RoHS compliant, meeting current environmental and regulatory requirements. The original 102202-5 is RoHS non-compliant, which may present compliance issues in regulated applications and markets.

Post Contact Finish: The 5-102202-5 features tin post finish compared to the tin-lead finish of the original part. Both finishes maintain the same thickness specification (100.0µin / 2.54µm) and are compatible with standard solder assembly processes.

Packaging: The 5-102202-5 is supplied in tube packaging, which is standard for production environments and improves handling efficiency compared to unspecified packaging of the original part.

For applications currently using the 102202-5, direct substitution with 5-102202-5 is supported without design modification or re-qualification, provided that the application does not specifically require tin-lead post finish composition.

Frequently Asked Questions (FAQ)

Q: Are the 102202-5 and 5-102202-5 mechanically interchangeable?

A: Yes. Both parts share identical mechanical specifications including 8 positions, 0.100" (2.54mm) pitch, through-hole mounting, shrouded 4-wall configuration, and all contact dimensions. Direct substitution is supported without PCB redesign.

Q: What is the difference between the post contact finishes?

A: The 102202-5 features tin-lead post finish, while the 5-102202-5 features tin post finish. Both maintain 100.0µin (2.54µm) thickness. Tin post finish is compatible with standard lead-free and lead-containing solder processes. The change from tin-lead to tin reflects current manufacturing standards and environmental compliance.

Q: Why is the 102202-5 listed as obsolete?

A: The 102202-5 is obsolete due to its RoHS non-compliant status and the availability of the RoHS-compliant 5-102202-5 equivalent. TE Connectivity has transitioned production to the compliant variant.

Q: Can I use the 5-102202-5 in existing designs that specify 102202-5?

A: Yes. The 5-102202-5 is a direct functional equivalent with identical electrical and mechanical parameters. Existing designs require no modification. The RoHS compliance of the 5-102202-5 may improve regulatory standing for the overall assembly.

Q: What is the current rating for both parts?

A: Both the 102202-5 and 5-102202-5 are rated for 3A continuous current. Operating temperature range is -65°C to 105°C for both parts.

Q: Are there packaging differences between the two parts?

A: The 102202-5 packaging is not specified in the data. The 5-102202-5 is supplied in tube packaging, which is standard for production quantities and improves component handling and storage.

Q: What is the moisture sensitivity level?

A: Both parts are classified as MSL 1 (Unlimited), indicating no moisture sensitivity restrictions. These components do not require special storage or handling conditions related to moisture exposure.

Q: Are both parts suitable for board-to-board and cable applications?

A: Yes. Both the 102202-5 and 5-102202-5 are specified for board-to-board or cable style applications with identical shrouding and fastening configurations.

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