TE Connectivity 102160-3 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 102160-3 is a shrouded rectangular connector header designed for through-hole, right-angle board-to-cable/wire applications. This 16-position, 2-row header operates within the AMP-Latch series and features push-pull fastening with solder termination. The connector maintains an active product status within TE Connectivity's current portfolio. Equivalent and substitute parts are identified to address inventory availability, compliance requirements, and specific contact finish specifications while maintaining electrical and mechanical compatibility.

Key Parameters

Parameter	Specification
Connector Type	Header
Contact Type	Male Pin
Number of Positions	16
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle
Shrouding	Shrouded - 4 Wall
Fastening Type	Push-Pull
Termination	Solder
Current Rating	1A per Contact
Voltage Rating	250VAC
Operating Temperature	-65°C ~ 105°C
Material Flammability Rating	UL94 V-0

Substitute Part Grouping Explanation

Substitution eligibility for the 102160-3 is determined by strict equivalence across the following critical parameters: connector type, contact type, number of positions, number of rows, mating pitch, row spacing, mounting type, shrouding configuration, fastening type, termination method, current rating, voltage rating, operating temperature range, and flammability rating. All identified substitute parts maintain identical specifications across these core parameters, ensuring direct functional and mechanical compatibility.

Variations in contact finish specifications and RoHS/REACH compliance status do not affect electrical or mechanical substitutability. The substitute parts 5102160-3 and 5102159-3 are classified as direct equivalents based on matching all critical electrical and mechanical parameters.

Parameter Comparison

Parameter	102160-3	5102160-3	5102159-3
Manufacturer	TE Connectivity AMP Connectors	TE Connectivity AMP Connectors	TE Connectivity AMP Connectors
Series	AMP-Latch	AMP-Latch	AMP-Latch
Connector Type	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin
Number of Positions	16	16	16
Number of Rows	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle
Shrouding	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall
Fastening Type	Push-Pull	Push-Pull	Push-Pull
Termination	Solder	Solder	Solder
Contact Length - Mating	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)
Contact Length - Post	0.110" (2.79mm)	0.110" (2.79mm)	0.110" (2.79mm)
Insulation Height	0.315" (8.00mm)	0.315" (8.00mm)	0.315" (8.00mm)
Contact Shape	Square	Square	Square
Contact Finish - Mating	Gold or Gold-Palladium	Gold or Gold-Palladium	Gold or Gold-Palladium
Contact Finish Thickness - Mating	30.0µin (0.76µm)	30.0µin (0.76µm)	15.0µin (0.38µm)
Contact Finish - Post	Tin-Lead	Tin	Tin
Contact Material	Brass	Brass	Brass
Contact Finish Thickness - Post	100.0µin (2.54µm)	100.0µin (2.54µm)	100.0µin (2.54µm)
Current Rating	1A per Contact	1A per Contact	1A per Contact
Voltage Rating	250VAC	250VAC	250VAC
Operating Temperature	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	RoHS Compliant

Engineering Selection Recommendations

All three connector header models—102160-3, 5102160-3, and 5102159-3—are functionally equivalent for applications requiring 16-position, 2.54mm pitch, through-hole right-angle headers with push-pull fastening and solder termination.

102160-3 is suitable for applications where RoHS non-compliance is acceptable and tin-lead post finish is specified. This part maintains active product status.

5102160-3 provides ROHS3 compliance with tin post finish, offering regulatory alignment for applications subject to RoHS requirements. This substitute maintains identical electrical and mechanical specifications while providing improved compliance status.

5102159-3 delivers RoHS compliance with reduced mating contact finish thickness (15.0µin versus 30.0µin) and tin post finish. This part is suitable for applications where RoHS compliance is required and the reduced gold plating thickness on mating contacts is acceptable.

Selection between these parts is determined by regulatory compliance requirements, contact finish specifications, and inventory availability rather than electrical or mechanical performance differences.

Frequently Asked Questions (FAQ)

Q: Are the 102160-3, 5102160-3, and 5102159-3 directly interchangeable?

A: Yes. All three parts maintain identical electrical and mechanical specifications including connector type, contact configuration, pitch, mounting type, fastening mechanism, current rating, voltage rating, and operating temperature range. Direct substitution is supported without circuit or board redesign.

Q: What is the difference between the contact finish specifications?

A: The 102160-3 features tin-lead post finish, while 5102160-3 and 5102159-3 feature tin post finish. The mating contact finish thickness differs between 102160-3 and 5102160-3 (30.0µin) versus 5102159-3 (15.0µin). These variations do not affect electrical performance or mechanical compatibility.

Q: Which part should be selected for RoHS-compliant applications?

A: Both 5102160-3 (ROHS3 Compliant) and 5102159-3 (RoHS Compliant) meet RoHS requirements. The 102160-3 is RoHS non-compliant and is not suitable for applications with RoHS mandates.

Q: Does the reduced mating contact finish thickness on 5102159-3 affect performance?

A: No. The 15.0µin mating contact finish thickness on 5102159-3 remains within acceptable parameters for the specified 1A per contact current rating and 250VAC voltage rating. Electrical performance is not affected.

Q: Are all three parts available in the same packaging format?

A: Yes. All three parts are supplied in bulk packaging, consistent with standard rectangular connector distribution methods.

Q: What is the REACH compliance status for each part?

A: The 102160-3 is REACH Affected, 5102160-3 is REACH Unaffected, and 5102159-3 has Vendor Undefined REACH status. Applications subject to REACH regulations should reference 5102160-3 for confirmed unaffected status.

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