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TE Connectivity AMP Connectors 102154-9 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 102154-9 is a rectangular connector header designed for through-hole mounting applications. This shrouded, 40-position connector operates at 0.100" (2.54mm) pitch and accommodates board-to-cable/wire connections with male pin contacts. The connector is classified as Active product status and is suitable for applications requiring reliable solder termination with push-pull fastening. Substitute parts are identified to address inventory availability, compliance requirements, or specific manufacturing specifications while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 4 Wall |
| Fastening Type | Push-Pull |
| Operating Temperature Range | -65°C ~ 105°C |
| Current Rating | 1A per Contact |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution between the main part 102154-9 and the equivalent part 5102154-9 is based on strict electrical and mechanical parameter matching. Both connectors share identical specifications across all critical dimensions and functional characteristics:
Key Parameters for Substitution Compatibility:
- Connector type, contact type, and gender (Header, Male Pin)
- Position count and row configuration (40 positions, 2 rows)
- Pitch and row spacing (0.100" / 2.54mm)
- Mounting method and termination type (Through Hole, Solder)
- Shrouding design and fastening mechanism (Shrouded - 4 Wall, Push-Pull)
- Contact dimensions (Mating length 0.240", Post length 0.110", Overall 0.639")
- Insulation specifications (Height 0.549", Black color)
- Operating temperature range (-65°C ~ 105°C)
- Current rating (1A per Contact)
- Flammability and moisture sensitivity ratings (UL94 V-0, MSL 1)
The substitute part 5102154-9 maintains full compatibility with the original 102154-9 across all mechanical interfaces and electrical performance parameters.
Parameter Comparison
| Parameter | 102154-9 | 5102154-9 | Compatibility |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | AMP-Latch | AMP-Latch | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 40 | 40 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination | Solder | Solder | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Fastening Type | Push-Pull | Push-Pull | Identical |
| Contact Length - Mating | 0.240" (6.10mm) | 0.240" (6.10mm) | Identical |
| Contact Length - Post | 0.110" (2.79mm) | 0.110" (2.79mm) | Identical |
| Overall Contact Length | 0.639" (16.23mm) | 0.639" (16.23mm) | Identical |
| Insulation Height | 0.549" (13.94mm) | 0.549" (13.94mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Gold or Gold-Palladium | Gold or Gold-Palladium | Identical |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Functionally Compatible |
| Contact Finish Thickness - Post | 100.0µin (2.54µm) | 100.0µin (2.54µm) | Identical |
| Features | Keying Slot, Mounting Flange | Keying Slot, Mounting Flange | Identical |
| Operating Temperature | -65°C ~ 105°C | -65°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Current Rating (Amps) | 1A per Contact | 1A per Contact | Identical |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Different Compliance |
| REACH Status | REACH Affected | REACH Unaffected | Different Compliance |
| Product Status | Active | Active | Identical |
Engineering Selection Recommendations
Both the 102154-9 and 5102154-9 are functionally equivalent rectangular connectors from TE Connectivity AMP Connectors, sharing identical electrical and mechanical specifications. Selection between these parts should be based on compliance and regulatory requirements:
102154-9 Selection Criteria:
- Applications where RoHS non-compliance is acceptable
- Designs where REACH-affected materials are permissible
- Existing inventory or supply chain continuity
5102154-9 Selection Criteria:
- Applications requiring ROHS3 compliance
- Designs requiring REACH-unaffected materials
- New designs or systems with strict environmental regulations
- Higher inventory availability (1559 Pcs vs. 1067 Pcs)
The contact finish difference on the post (Tin-Lead vs. Tin) does not affect functional compatibility, as both finishes provide equivalent solder joint performance and current-carrying capacity at the specified 1A per contact rating.
Frequently Asked Questions (FAQ)
Q: Are the 102154-9 and 5102154-9 mechanically interchangeable?
A: Yes. Both connectors share identical mechanical dimensions, mounting interfaces, and shrouding design. They are direct mechanical substitutes with no modifications required for PCB layout or mating connector design.
Q: What is the primary difference between these two parts?
A: The primary differences are compliance certifications and contact finish specifications. The 5102154-9 is ROHS3 compliant and REACH-unaffected, while the 102154-9 is RoHS non-compliant and REACH-affected. The post contact finish differs (Tin vs. Tin-Lead), but both provide equivalent electrical performance.
Q: Can I use the 5102154-9 as a direct replacement for the 102154-9 in existing designs?
A: Yes. The 5102154-9 is electrically and mechanically compatible with the 102154-9 across all functional parameters. No design modifications are required.
Q: Does the contact finish difference affect current-carrying capacity?
A: No. Both Tin and Tin-Lead finishes on the post contacts support the specified 1A per contact rating. The mating contact finish (Gold or Gold-Palladium) is identical on both parts.
Q: Which part should I specify for new designs?
A: For new designs, the 5102154-9 is recommended due to ROHS3 compliance and REACH-unaffected status, which align with current environmental regulations and supply chain requirements.
Q: Are there any temperature or current limitations that differ between these parts?
A: No. Both parts operate across the identical temperature range (-65°C ~ 105°C) and support the same current rating (1A per Contact).
Q: What is the significance of the MSL rating for these connectors?
A: Both parts carry MSL 1 (Unlimited), indicating no moisture sensitivity limitations. These connectors can be stored indefinitely without desiccant packaging or time-to-use restrictions.
Q: Can these connectors be used in high-reliability applications?
A: Yes. Both parts meet UL94 V-0 flammability requirements and are rated for operating temperatures from -65°C to 105°C, supporting industrial and commercial high-reliability applications.
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