TE Connectivity AMP Connectors 102154-9 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 102154-9 is a rectangular connector header designed for through-hole mounting applications. This shrouded, 40-position connector operates at 0.100" (2.54mm) pitch and accommodates board-to-cable/wire connections with male pin contacts. The connector is classified as Active product status and is suitable for applications requiring reliable solder termination with push-pull fastening. Substitute parts are identified to address inventory availability, compliance requirements, or specific manufacturing specifications while maintaining electrical and mechanical compatibility.

Substiute Parts

102154-9
TE Connectivity AMP ConnectorsIn Stock: 1148102154-9 Datasheet
102154-9
Current Part
5102154-9
TE Connectivity AMP ConnectorsIn Stock: 16435102154-9 Datasheet
5102154-9
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 40
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Shrouding Shrouded - 4 Wall
Fastening Type Push-Pull
Operating Temperature Range -65°C ~ 105°C
Current Rating 1A per Contact
Material Flammability Rating UL94 V-0
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution between the main part 102154-9 and the equivalent part 5102154-9 is based on strict electrical and mechanical parameter matching. Both connectors share identical specifications across all critical dimensions and functional characteristics:

Key Parameters for Substitution Compatibility:

  • Connector type, contact type, and gender (Header, Male Pin)
  • Position count and row configuration (40 positions, 2 rows)
  • Pitch and row spacing (0.100" / 2.54mm)
  • Mounting method and termination type (Through Hole, Solder)
  • Shrouding design and fastening mechanism (Shrouded - 4 Wall, Push-Pull)
  • Contact dimensions (Mating length 0.240", Post length 0.110", Overall 0.639")
  • Insulation specifications (Height 0.549", Black color)
  • Operating temperature range (-65°C ~ 105°C)
  • Current rating (1A per Contact)
  • Flammability and moisture sensitivity ratings (UL94 V-0, MSL 1)

The substitute part 5102154-9 maintains full compatibility with the original 102154-9 across all mechanical interfaces and electrical performance parameters.

Parameter Comparison

Parameter 102154-9 5102154-9 Compatibility
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series AMP-Latch AMP-Latch Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 40 40 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Identical
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) Identical
Mounting Type Through Hole Through Hole Identical
Termination Solder Solder Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Fastening Type Push-Pull Push-Pull Identical
Contact Length - Mating 0.240" (6.10mm) 0.240" (6.10mm) Identical
Contact Length - Post 0.110" (2.79mm) 0.110" (2.79mm) Identical
Overall Contact Length 0.639" (16.23mm) 0.639" (16.23mm) Identical
Insulation Height 0.549" (13.94mm) 0.549" (13.94mm) Identical
Contact Shape Square Square Identical
Contact Finish - Mating Gold or Gold-Palladium Gold or Gold-Palladium Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Compatible
Contact Finish Thickness - Post 100.0µin (2.54µm) 100.0µin (2.54µm) Identical
Features Keying Slot, Mounting Flange Keying Slot, Mounting Flange Identical
Operating Temperature -65°C ~ 105°C -65°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black Black Identical
Current Rating (Amps) 1A per Contact 1A per Contact Identical
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical
ECCN EAR99 EAR99 Identical
HTSUS 8536.69.4040 8536.69.4040 Identical
RoHS Status RoHS non-compliant ROHS3 Compliant Different Compliance
REACH Status REACH Affected REACH Unaffected Different Compliance
Product Status Active Active Identical

Engineering Selection Recommendations

Both the 102154-9 and 5102154-9 are functionally equivalent rectangular connectors from TE Connectivity AMP Connectors, sharing identical electrical and mechanical specifications. Selection between these parts should be based on compliance and regulatory requirements:

102154-9 Selection Criteria:

  • Applications where RoHS non-compliance is acceptable
  • Designs where REACH-affected materials are permissible
  • Existing inventory or supply chain continuity

5102154-9 Selection Criteria:

  • Applications requiring ROHS3 compliance
  • Designs requiring REACH-unaffected materials
  • New designs or systems with strict environmental regulations
  • Higher inventory availability (1559 Pcs vs. 1067 Pcs)

The contact finish difference on the post (Tin-Lead vs. Tin) does not affect functional compatibility, as both finishes provide equivalent solder joint performance and current-carrying capacity at the specified 1A per contact rating.

Frequently Asked Questions (FAQ)

Q: Are the 102154-9 and 5102154-9 mechanically interchangeable?

A: Yes. Both connectors share identical mechanical dimensions, mounting interfaces, and shrouding design. They are direct mechanical substitutes with no modifications required for PCB layout or mating connector design.

Q: What is the primary difference between these two parts?

A: The primary differences are compliance certifications and contact finish specifications. The 5102154-9 is ROHS3 compliant and REACH-unaffected, while the 102154-9 is RoHS non-compliant and REACH-affected. The post contact finish differs (Tin vs. Tin-Lead), but both provide equivalent electrical performance.

Q: Can I use the 5102154-9 as a direct replacement for the 102154-9 in existing designs?

A: Yes. The 5102154-9 is electrically and mechanically compatible with the 102154-9 across all functional parameters. No design modifications are required.

Q: Does the contact finish difference affect current-carrying capacity?

A: No. Both Tin and Tin-Lead finishes on the post contacts support the specified 1A per contact rating. The mating contact finish (Gold or Gold-Palladium) is identical on both parts.

Q: Which part should I specify for new designs?

A: For new designs, the 5102154-9 is recommended due to ROHS3 compliance and REACH-unaffected status, which align with current environmental regulations and supply chain requirements.

Q: Are there any temperature or current limitations that differ between these parts?

A: No. Both parts operate across the identical temperature range (-65°C ~ 105°C) and support the same current rating (1A per Contact).

Q: What is the significance of the MSL rating for these connectors?

A: Both parts carry MSL 1 (Unlimited), indicating no moisture sensitivity limitations. These connectors can be stored indefinitely without desiccant packaging or time-to-use restrictions.

Q: Can these connectors be used in high-reliability applications?

A: Yes. Both parts meet UL94 V-0 flammability requirements and are rated for operating temperatures from -65°C to 105°C, supporting industrial and commercial high-reliability applications.

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