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0ABB-2500-TM Equivalent & Substitute Parts
Part Overview
The 0ABB-2500-TM is a surface mount board mount fuse manufactured by Bel Fuse Inc., rated for 2.5 A at 32 V DC with slow blow response characteristics. The component is packaged in 0603 (1608 Metric) form factor and is classified as Active product status. This fuse is designed for circuit protection in surface mount applications requiring board-level integration without cartridge-style housings. Substitute parts are identified to provide design flexibility, inventory alternatives, and sourcing options while maintaining electrical and mechanical compatibility within specified parameter ranges.
Substiute Parts
Key Parameters
| Parameter | Value | Unit |
|---|---|---|
| Manufacturer Part Number | 0ABB-2500-TM | — |
| Manufacturer | Bel Fuse Inc. | — |
| Current Rating | 2.5 | A |
| Voltage Rating (DC) | 32 | V |
| Response Time | Slow Blow | — |
| Package / Case | 0603 (1608 Metric) | — |
| Mounting Type | Surface Mount | — |
| Fuse Type | Board Mount (Cartridge Style Excluded) | — |
| Breaking Capacity @ Rated Voltage | 50 | A |
| Operating Temperature Range | -55 to 150 | °C |
| RoHS Status | ROHS3 Compliant | — |
| Moisture Sensitivity Level | 1 (Unlimited) | — |
Substitute Part Grouping Explanation
Substitute parts for the 0ABB-2500-TM are qualified based on the following critical parameters that determine functional and mechanical compatibility:
Primary Compatibility Criteria:
- Current Rating: 2.5 A (exact match required)
- Voltage Rating (DC): 32 V or higher (32 V minimum acceptable)
- Response Time: Slow Blow (exact match required)
- Package / Case: 0603 (1608 Metric) (exact match required)
- Mounting Type: Surface Mount (exact match required)
- Fuse Type: Board Mount (Cartridge Style Excluded) (exact match required)
Secondary Compatibility Considerations:
- Breaking Capacity @ Rated Voltage: 50 A or higher (50 A minimum acceptable)
- Operating Temperature Range: Must encompass or exceed -55°C to 150°C
- RoHS Status: ROHS3 Compliant (maintained across all substitutes)
- Moisture Sensitivity Level: 1 (Unlimited) (maintained across all substitutes)
All five substitute parts from Bourns Inc. meet the primary compatibility criteria. Variations in secondary parameters such as melting I²t, DC cold resistance, and specific approval agencies do not preclude substitution when primary electrical and mechanical parameters align.
Parameter Comparison
| Parameter | 0ABB-2500-TM (Bel Fuse) | SF-0603S250-2 (Bourns) | SF-0603S250M-2 (Bourns) | SF-0603SA250M-2 (Bourns) | SF-0603SP250-2 (Bourns) | SF-0603SP250M-2 (Bourns) |
|---|---|---|---|---|---|---|
| Current Rating (A) | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 |
| Voltage Rating - DC (V) | 32 | 32 | 32 | 35 | 32 | 32 |
| Response Time | Slow Blow | Slow Blow | Slow Blow | Slow Blow | Slow Blow | Slow Blow |
| Package / Case | 0603 (1608 Metric) | 0603 (1608 Metric) | 0603 (1608 Metric) | 0603 (1608 Metric) | 0603 (1608 Metric) | 0603 (1608 Metric) |
| Mounting Type | Surface Mount | Surface Mount | Surface Mount | Surface Mount | Surface Mount | Surface Mount |
| Fuse Type | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) |
| Breaking Capacity @ Rated Voltage (A) | 50 | 50 | 35 | 50 | 50 | 50 |
| Operating Temperature Range (°C) | -55 to 150 | -20 to 105 | -55 to 125 | -55 to 150 | -40 to 105 | -55 to 150 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Approval Agency | AEC-Q200, cURus | UL | — | cUL | UL | — |
Engineering Selection Recommendations
SF-0603S250-2 (Bourns Inc.)
This substitute maintains 2.5 A at 32 V DC with 50 A breaking capacity and slow blow response. UL approval is provided. Operating temperature range is -20°C to 105°C, which is narrower than the original part. This substitute is suitable for applications where the operating environment remains within the specified temperature limits.
SF-0603S250M-2 (Bourns Inc.)
This substitute maintains 2.5 A at 32 V DC with slow blow response and extended operating temperature range of -55°C to 125°C. Breaking capacity is 35 A, which is lower than the original 50 A specification. No approval agency is listed. This substitute is suitable for applications where the reduced breaking capacity is acceptable and extended low-temperature operation is required.
SF-0603SA250M-2 (Bourns Inc.)
This substitute provides 2.5 A at 35 V DC (higher voltage rating than the original 32 V specification) with 50 A breaking capacity and slow blow response. Operating temperature range is -55°C to 150°C, matching the original part. cUL approval is provided. This substitute is suitable for applications requiring higher voltage margin and full temperature range operation.
SF-0603SP250-2 (Bourns Inc.)
This substitute maintains 2.5 A at 32 V DC with 50 A breaking capacity and slow blow response. UL approval is provided. Operating temperature range is -40°C to 105°C, which is narrower than the original part. This substitute is suitable for applications where the operating environment remains within the specified temperature limits.
SF-0603SP250M-2 (Bourns Inc.)
This substitute maintains 2.5 A at 32 V DC with 50 A breaking capacity and slow blow response. Operating temperature range is -55°C to 150°C, matching the original part. No approval agency is listed. This substitute is suitable for applications requiring full temperature range operation and equivalent electrical characteristics.
Frequently Asked Questions (FAQ)
Q: Can SF-0603S250M-2 be used as a direct replacement for 0ABB-2500-TM?
A: SF-0603S250M-2 is electrically compatible for current and voltage ratings. However, the breaking capacity is 35 A compared to the original 50 A. This substitute is acceptable only if the application circuit design does not require the higher breaking capacity specification.
Q: What is the difference between SF-0603SA250M-2 and other Bourns substitutes?
A: SF-0603SA250M-2 is rated for 35 V DC, which is 3 V higher than the original 32 V specification. All other electrical parameters (2.5 A current, slow blow response, 50 A breaking capacity) remain equivalent. The higher voltage rating provides additional safety margin in applications with voltage transients.
Q: Are all substitute parts compatible with the same PCB footprint?
A: All substitute parts use the 0603 (1608 Metric) package. However, physical dimensions vary slightly. SF-0603S250-2 and SF-0603SP250-2 have heights of 0.018" and unspecified height respectively, while SF-0603S250M-2, SF-0603SA250M-2, and SF-0603SP250M-2 have heights of 0.037", 0.031", and 0.031" respectively. PCB design must accommodate the maximum component height of the selected substitute.
Q: Which substitute has the broadest operating temperature range?
A: Both SF-0603SA250M-2 and SF-0603SP250M-2 provide the full operating temperature range of -55°C to 150°C, matching the original 0ABB-2500-TM specification.
Q: What approval agencies are represented across the substitute parts?
A: SF-0603S250-2 and SF-0603SP250-2 carry UL approval. SF-0603SA250M-2 carries cUL approval. SF-0603S250M-2 and SF-0603SP250M-2 do not list approval agencies. The original 0ABB-2500-TM carries AEC-Q200 and cURus approvals. Application requirements for specific certifications must be evaluated against substitute part certifications.
Q: Is RoHS compliance maintained across all substitutes?
A: Yes. The original 0ABB-2500-TM and all five substitute parts are ROHS3 Compliant. Moisture Sensitivity Level 1 (Unlimited) is maintained across all parts.
Q: Can SF-0603SP250M-2 be used in automotive applications?
A: SF-0603SP250M-2 does not list AEC-Q200 approval. The original 0ABB-2500-TM carries AEC-Q200 certification. If automotive qualification is required, SF-0603SP250M-2 is not suitable. Alternative substitutes with appropriate certifications must be selected based on application requirements.
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