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HARTING 09663567613 D-Sub 25 Position Receptacle Equivalent & Substitute Parts
Part Overview
The HARTING 09663567613 is a 25 position D-Sub receptacle connector with right-angle solder termination, designed for through-hole PCB mounting. This connector features female sockets, a 2-row configuration (Shell Size 3/DB), and is rated for 6.5A continuous current operation across an extended temperature range of -55°C to 125°C. The part maintains active product status with 779 units in current inventory and carries ROHS3 compliance certification.
Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters: connector type (D-Sub receptacle, female sockets), position count (25), row configuration (2), mounting style (through-hole, right-angle), shell size (3/DB), termination method (solder), and material flammability rating (UL94 V-0). Substitutes must maintain compatibility with the original application requirements while accounting for variations in current rating, voltage specification, contact finish, and dielectric material composition.
Substiute Parts
Key Parameters
| Parameter | HARTING 09663567613 |
|---|---|
| Connector Type | D-Sub Receptacle, Female Sockets |
| Number of Positions | 25 |
| Number of Rows | 2 |
| Shell Size, Connector Layout | 3 (DB, B) |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Current Rating (Amps) | 6.5A |
| Backset Spacing | 0.409" (10.40mm) |
| Shell Material, Finish | Steel |
| Contact Material | Copper Alloy |
| Operating Temperature | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution logic is based on strict alignment of the following critical parameters:
Primary Matching Criteria (Non-Negotiable):
- Connector type: D-Sub receptacle with female sockets
- Position count: 25 positions
- Row configuration: 2 rows
- Shell size: 3 (DB, B)
- Mounting: Through-hole, right-angle solder termination
- Flammability: UL94 V-0 rated
Secondary Compatibility Parameters (Allow Variation Within Limits):
- Current rating: 5A to 6.5A per contact
- Backset spacing: 0.406" to 0.454" (10.30mm to 11.53mm)
- Contact finish: Gold or unspecified
- Dielectric material: PBT, Polyester, Polyamide, or Thermoplastic (all glass-filled variants)
- Operating temperature: -55°C minimum to 105°C or 125°C maximum
- Voltage rating: 125V to 300V
- Shell finish: Steel with tin, tin-nickel, or unspecified plating
Substitutes Identified:
Group 1 - TE Connectivity AMPLIMITE Series (Active Status):
- 1-106507-2 (AMPLIMITE HD-20): Panel mount variant with 6A rating, 125V, tin-plated steel shell
- 5745440-1 (AMPLIMITE HDP-20): Through-hole with 6A rating, 125V, mounting brackets, 0.454" backset
- 5745440-4 (AMPLIMITE HDP-20): Identical to 5745440-1, alternative variant
Group 2 - TE Connectivity AMPLIMITE HDP-20 (Obsolete Status):
- 745440-1: Obsolete variant, 6A rating, 125V, RoHS non-compliant
Group 3 - Amphenol ICC Delta D Series (Active Status):
- D25S13A4GL00LF: 5A per contact, 300V, tin-nickel plated, housing shell mount (M3)
- D25S13A4GV00LF: 5A per contact, 300V, tin-nickel plated, mating side female screwlock
- D25S13A4GX00LF: 5A per contact, 300V, tin-nickel plated, housing shell mount (4-40)
- D25S13A4PA00LF: 5A per contact, 300V, tin-nickel plated, unthreaded housing shell
- D25S23A4GV00LF: 5A per contact, 300V, tin-plated steel, mating side female screwlock, polyester dielectric
Group 4 - Amphenol ICC SD Series (Active Status):
- L77SDB25S1ACH3R: 3A rating, 250V, tin-plated steel, board-side M3 mount, stamped contacts
Parameter Comparison
| Parameter | HARTING 09663567613 | 1-106507-2 | 5745440-1 | 5745440-4 | 745440-1 | D25S13A4GL00LF | D25S13A4GV00LF | D25S13A4GX00LF | D25S13A4PA00LF | D25S23A4GV00LF | L77SDB25S1ACH3R |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Connector Type | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female | D-Sub Receptacle, Female |
| Positions | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Shell Size | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) |
| Mounting Type | Through Hole, Right Angle | Panel Mount, Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Current Rating (Amps) | 6.5A | 6A | 6A | 6A | 6A | 5A per Contact | 5A per Contact | 5A per Contact | 5A per Contact | 5A | 3A |
| Backset Spacing | 0.409" (10.40mm) | 0.406" (10.30mm) | 0.454" (11.53mm) | 0.454" (11.53mm) | 0.454" (11.53mm) | 0.409" (10.40mm) | 0.409" (10.40mm) | 0.409" (10.40mm) | 0.409" (10.40mm) | 0.409" (10.40mm) | 0.406" (10.30mm) |
| Shell Material, Finish | Steel | Steel, Tin Plated | Steel, Tin Plated | Steel, Tin Plated | Steel, Tin Plated | Steel, Tin-Nickel Plated | Steel, Tin-Nickel Plated | Steel, Tin-Nickel Plated | Steel, Tin-Nickel Plated | Steel, Tin Plated | Steel, Tin Plated |
| Contact Finish | — | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold |
| Contact Material | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Voltage Rating | — | 125V | 125V | 125V | 125V | 300V | 300V | 300V | 300V | 300V | 250V |
| Dielectric Material | PCT, Glass Filled | Polyester, Glass Filled | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA), Nylon, Glass Filled | Thermoplastic | PBT | PBT | PBT | PBT | Polyester | Thermoplastic, Glass Filled |
| Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS non-compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant |
| Product Status | Active | Active | Active | Active | Obsolete | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
Primary Substitutes (Highest Compatibility):
The Amphenol ICC Delta D series parts (D25S13A4GL00LF, D25S13A4GV00LF, D25S13A4GX00LF, D25S13A4PA00LF) and D25S23A4GV00LF represent the closest functional equivalents. These parts maintain identical backset spacing (0.409" to 0.410mm), support the full -55°C to 125°C operating temperature range, and carry ROHS3 or RoHS compliance certification. The primary trade-off is reduced current rating (5A per contact versus 6.5A), which is acceptable for applications not requiring maximum current capacity. These parts feature superior voltage ratings (300V versus unspecified) and gold-plated contacts for enhanced reliability.
Secondary Substitutes (Acceptable with Application Review):
TE Connectivity AMPLIMITE series parts (1-106507-2, 5745440-1, 5745440-4) provide functional equivalence with 6A current rating, closely matching the original 6.5A specification. These parts operate within -55°C to 105°C range, which is acceptable for applications not requiring the full 125°C upper limit. All three maintain active product status and RoHS compliance. The 5745440-1 and 5745440-4 variants feature increased backset spacing (0.454" versus 0.409"), which may require PCB layout verification. The 1-106507-2 includes panel mount capability as an additional feature.
Not Recommended:
745440-1 (TE Connectivity AMPLIMITE HDP-20) carries obsolete product status and RoHS non-compliance, making it unsuitable for new designs or applications requiring regulatory compliance.
L77SDB25S1ACH3R (Amphenol ICC SD series) features significantly reduced current rating (3A versus 6.5A) and lower voltage specification (250V), limiting its application scope to low-power signal circuits only.
Frequently Asked Questions (FAQ)
Q: Can I substitute the HARTING 09663567613 with a lower current-rated part?
A: Yes, if your application circuit does not require the full 6.5A per-contact capacity. The Amphenol Delta D series parts rated at 5A per contact are suitable for most signal-level applications. Current rating substitution is acceptable only when the actual circuit current draw is confirmed to be below the substitute part's rating. Applications requiring the full 6.5A specification should use TE Connectivity AMPLIMITE parts (1-106507-2, 5745440-1, 5745440-4) rated at 6A.
Q: What is the impact of different backset spacing values?
A: Backset spacing determines the distance from the connector mounting surface to the PCB contact plane. The original part specifies 0.409" (10.40mm). Amphenol Delta D series maintains this spacing. TE Connectivity AMPLIMITE HDP-20 variants (5745440-1, 5745440-4) feature 0.454" (11.53mm) spacing, requiring PCB layout verification to confirm clearance compatibility. TE Connectivity AMPLIMITE HD-20 (1-106507-2) uses 0.406" (10.30mm), which is within acceptable tolerance for most applications.
Q: Are there compliance differences between substitute options?
A: Yes. The original HARTING part and most Amphenol Delta D variants carry ROHS3 certification. TE Connectivity AMPLIMITE parts carry RoHS compliance (not ROHS3). The obsolete 745440-1 is RoHS non-compliant and unsuitable for new designs. For applications requiring ROHS3 specifically, select D25S13A4GL00LF, D25S13A4PA00LF, or D25S23A4GV00LF.
Q: What is the difference between mating-side and housing-shell flange features?
A: Flange feature determines the mounting interface. Mating-side female screwlock (D25S13A4GV00LF, D25S23A4GV00LF) provides screw-locking capability at the connector mating interface. Housing-shell mount variants (D25S13A4GL00LF with M3, D25S13A4GX00LF with 4-40) secure the connector to the PCB or panel through the shell structure. The original HARTING part features mating-side female screwlock (4-40). Selection depends on mechanical mounting requirements and available fastener specifications.
Q: Can I use the L77SDB25S1ACH3R as a substitute?
A: The L77SDB25S1ACH3R is not recommended as a primary substitute due to significantly reduced current rating (3A versus 6.5A) and lower voltage specification (250V versus 300V available in alternatives). This part is suitable only for low-power signal applications where current draw is confirmed below 3A. For general-purpose substitution, use Amphenol Delta D or TE Connectivity AMPLIMITE series instead.
Q: What packaging format should I specify for procurement?
A: The original HARTING part ships in bulk packaging. Substitute parts are available in tray packaging (Amphenol Delta D series, TE Connectivity AMPLIMITE series). Tray packaging provides improved component protection and handling during assembly. Confirm tray quantity and reel specifications with your supplier to ensure compatibility with your assembly process.
Q: Are there temperature range limitations I should consider?
A: The original HARTING part operates across -55°C to 125°C. Amphenol Delta D series maintains this full range. TE Connectivity AMPLIMITE parts operate within -55°C to 105°C, which is acceptable for most industrial and commercial applications but may not be suitable for high-temperature environments requiring the full 125°C upper limit. Confirm your application's maximum operating temperature before selecting a substitute.
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