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HARTING 09663516513 D-Sub 25 Position Receptacle Connector - Equivalent & Substitute Parts
Part Overview
The HARTING 09663516513 is a 25 position D-Sub receptacle connector with female sockets, designed for through-hole solder termination applications. This connector features a DB/B shell size (Shell Size 3) with mating side female screwlock fastening and board lock functionality. The part is currently active in production with 971 units in stock.
Equivalent and substitute parts are necessary when the original manufacturer part becomes unavailable, when alternative packaging formats are required for production workflows, or when design flexibility permits selection from qualified alternatives that meet the same electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | D-Sub Receptacle, Female Sockets |
| Number of Positions | 25 |
| Shell Size, Connector Layout | 3 (DB, B) |
| Mounting Type | Through Hole |
| Termination Method | Solder |
| Flange Feature | Mating Side, Female Screwlock (4-40) |
| Current Rating | 6.5A |
| Operating Temperature Range | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the HARTING 09663516513 is determined by strict alignment with the following core parameters:
- Connector Configuration: 25 position D-Sub receptacle with female sockets
- Shell Size: 3 (DB, B) layout
- Mounting: Through hole solder termination
- Flange Type: Mating side female screwlock (4-40) fastening
- Current Capacity: Minimum 6A (original part rated 6.5A)
- Temperature Range: Minimum -55°C ~ 105°C (original part rated to 125°C)
- Flammability: UL94 V-0
- Compliance: ROHS3 compliant preferred
TE Connectivity AMP Connectors AMPLIMITE series parts meet these core requirements. Substitutes are grouped by flange feature specification and contact finish characteristics. Parts with housing/shell flange configurations or unthreaded flanges do not qualify as direct substitutes due to mechanical incompatibility with the mating side female screwlock requirement.
Parameter Comparison
| Part Number | Manufacturer | Positions | Shell Size | Termination | Flange Feature | Current Rating (A) | Temp Range (°C) | Contact Material | RoHS Status | Inventory |
|---|---|---|---|---|---|---|---|---|---|---|
| 09663516513 | HARTING | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6.5 | -55 ~ 125 | Copper Alloy | ROHS3 | 971 |
| 1-5745967-4 | TE Connectivity | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6 | -55 ~ 105 | Phosphor Bronze | RoHS | 1,879 |
| 1-5745967-5 | TE Connectivity | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6 | -55 ~ 105 | Phosphor Bronze | RoHS | 2,268 |
| 1-5745967-6 | TE Connectivity | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6 | -55 ~ 105 | Phosphor Bronze | ROHS3 | 4,421 |
| 1-745967-4 | TE Connectivity | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6 | -55 ~ 105 | Phosphor Bronze | RoHS non-compliant | 1,351 |
| 3-338315-2 | TE Connectivity | 25 | 3 (DB, B) | Solder | Mating Side, Female Screwlock (4-40) | 6 | -55 ~ 105 | Phosphor Bronze | ROHS3 | 1,402 |
Engineering Selection Recommendations
Primary Substitutes (Full Compliance)
Parts 1-5745967-6 and 3-338315-2 are the preferred substitutes. Both maintain ROHS3 compliance, match the mating side female screwlock (4-40) flange configuration, and are rated for the required operating temperature range. Part 1-5745967-6 offers the highest inventory availability (4,421 units) and is specified in the AMPLIMITE HD-20 series with gold-plated phosphor bronze contacts and 30.0µin (0.76µm) contact finish thickness.
Secondary Substitutes (Conditional Compliance)
Parts 1-5745967-4 and 1-5745967-5 meet mechanical and electrical requirements but carry RoHS compliance status without ROHS3 designation. These parts are suitable for applications where RoHS compliance is required but ROHS3 certification is not mandated. Both are packaged in tubes with gold contact finish.
Non-Recommended Substitutes
Part 1-745967-4 is RoHS non-compliant and should not be selected for new designs or applications requiring regulatory compliance.
Parts with housing/shell flange configurations (1-338315-2 with 4-40 threads, 2-338315-2 with M3 threads, 5-338315-2 with unthreaded flanges) are mechanically incompatible with the mating side female screwlock requirement and do not qualify as substitutes.
Part 5745922-2 uses press-fit termination instead of solder and is therefore not compatible with solder-based assembly processes.
Frequently Asked Questions (FAQ)
Q: Can I substitute a part with housing/shell flange configuration for the mating side female screwlock version?
A: No. The flange feature determines the mechanical interface and mounting method. Housing/shell flanges and mating side female screwlock flanges are not interchangeable. The original part requires mating side female screwlock (4-40) fastening.
Q: What is the difference between RoHS and ROHS3 compliance?
A: ROHS3 (Directive 2011/65/EU) is the current regulatory standard with stricter restrictions on hazardous substances. RoHS (Directive 2002/95/EC) is the earlier standard. ROHS3 compliance is required for new designs and applications subject to current EU regulations.
Q: Are the TE Connectivity AMPLIMITE HD-20 and AMPLIMITE HDP-20 series interchangeable?
A: No. These are distinct product series with different mechanical and electrical characteristics. The HD-20 series matches the original HARTING part specifications. HDP-20 series parts with housing/shell flanges are not direct substitutes.
Q: Does the contact material difference (Copper Alloy vs. Phosphor Bronze) affect performance?
A: Both materials meet the electrical and mechanical requirements for this connector class. Phosphor bronze offers enhanced spring characteristics and wear resistance. The choice depends on application-specific requirements for contact durability and signal integrity.
Q: What packaging formats are available for substitute parts?
A: Substitute parts meeting the core specifications are available in Tube and Tray packaging. Packaging selection does not affect electrical or mechanical compatibility; it is determined by production workflow and inventory management requirements.
Q: Can I use a press-fit termination connector as a substitute for a solder version?
A: No. Press-fit and solder termination methods are fundamentally different assembly processes. Press-fit connectors require specialized tooling and cannot be used in solder-based PCB assembly workflows.
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