HARTING 09185166901 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The HARTING 09185166901 is a through-hole, right-angle rectangular connector header with 16 positions at 2.54mm pitch, designed for board-to-cable/wire applications. This shrouded, 4-wall header features male pins with gold-plated mating contacts and tin-plated posts, operating across -55°C to 125°C. The part is active in production and ROHS3 compliant with UL94 V-0 flammability rating.

Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters: connector type, contact configuration, pitch, position count, row spacing, shrouding style, mounting orientation, termination method, and operating temperature range compatibility.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	16
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle
Shrouding	Shrouded - 4 Wall
Termination	Solder
Operating Temperature	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following parameters:

Primary Matching Criteria:

Connector type: Header
Contact type: Male Pin
Pitch: 0.100" (2.54mm)
Position count: 16
Row configuration: 2 rows
Row spacing: 0.100" (2.54mm)
Mounting: Through Hole, Right Angle
Shrouding: Shrouded - 4 Wall
Termination: Solder
Flammability: UL94 V-0

Secondary Compatibility Factors:

Operating temperature range (minimum -55°C, maximum ≥105°C)
Contact finish materials (gold mating, tin post acceptable)
Fastening mechanism (latch lock/eject hooks)
Moisture sensitivity level (MSL 1 - Unlimited)

All listed substitute parts meet these core criteria. Variations in contact post length, insulation height, contact material composition (brass vs. copper alloy), and contact finish thickness do not prevent functional substitution when the primary parameters align.

Parameter Comparison

Parameter	09185166901 (HARTING)	499913-3 (TE)	5102322-3 (TE)	5499141-3 (TE)	5499913-3 (TE)	71922-116LF (Amphenol)	D3408-5202-AR (3M)	D3408-5302-AR (3M)	N3408-5202RB (3M)	N3408-5302RB (3M)	N3408-5303RB (3M)
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	16	16	16	16	16	16	16	16	16	16	16
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle	Through Hole, Right Angle
Shrouding	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall	Shrouded - 4 Wall
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.228" (5.80mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)	0.240" (6.10mm)
Contact Length - Post	0.177" (4.50mm)	0.110" (2.79mm)	0.155" (3.94mm)	0.110" (2.79mm)	0.110" (2.79mm)	0.114" (2.90mm)	0.112" (2.84mm)	0.112" (2.84mm)	0.112" (2.84mm)	0.112" (2.84mm)	0.155" (3.94mm)
Insulation Height	0.335" (8.51mm)	0.315" (8.00mm)	0.315" (8.00mm)	0.315" (8.00mm)	0.315" (8.00mm)	0.339" (8.61mm)	0.340" (8.64mm)	0.340" (8.64mm)	0.340" (8.64mm)	0.340" (8.64mm)	0.340" (8.64mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold	Gold or Gold-Palladium	Gold or Gold-Palladium	Gold or Gold-Palladium	Gold or Gold-Palladium	Gold, GXT™	Gold	Gold	Gold	Gold	Gold
Contact Finish - Post	Tin	Tin-Lead	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin	Tin
Contact Material	Copper Alloy	Brass	Brass	Brass	Brass	Phosphor Bronze	Brass	Brass	Copper Alloy	Copper Alloy	Copper Alloy
Operating Temperature	-55°C ~ 125°C	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C	Not specified	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 105°C	-55°C ~ 105°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	ROHS3 Compliant	Not applicable	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

All listed substitute parts are active in production and meet the core electrical and mechanical requirements for direct substitution with the HARTING 09185166901.

TE Connectivity AMP-Latch Series (499913-3, 5102322-3, 5499141-3, 5499913-3): These parts maintain full compatibility with the main part across all primary parameters. The TE AMP-Latch series offers ROHS3 compliance (5499141-3, 5499913-3) or RoHS compliance (5102322-3), with 499913-3 marked as not applicable for RoHS. Operating temperature range is -65°C to 105°C, which covers the lower end of the HARTING specification but does not extend to the 125°C maximum. Contact post lengths vary (0.110" to 0.155"), accommodating different PCB thicknesses.

Amphenol ICC Quickie™ Series (71922-116LF): This part provides RoHS compliance and maintains all primary connector parameters. Operating temperature is not specified in the provided data. Contact material is phosphor bronze rather than brass or copper alloy. Insulation material is thermoplastic, glass-filled. Contact mating length is 0.228" (5.80mm), slightly shorter than the HARTING specification of 0.240" (6.10mm).

3M D3000 Series (D3408-5202-AR, D3408-5302-AR): Both parts are ROHS3 compliant with operating temperature range of -55°C to 105°C, matching the lower temperature specification of the HARTING part. Contact material is brass. Current rating is specified at 1.75A per contact. Contact post lengths are 0.112" (2.84mm), consistent across both variants.

3M 3000 Series (N3408-5202RB, N3408-5302RB, N3408-5303RB): These parts are RoHS compliant with operating temperature range of -55°C to 105°C. Contact material is copper alloy, matching the HARTING specification. Current rating is 1.75A per contact. Contact post lengths vary: 0.112" (2.84mm) for N3408-5202RB and N3408-5302RB, and 0.155" (3.94mm) for N3408-5303RB. All three parts are available in bulk or tray packaging.

Compliance Considerations: Parts with ROHS3 compliance (HARTING 09185166901, TE 5499141-3, TE 5499913-3, 3M D3408-5202-AR, 3M D3408-5302-AR) are preferred for applications requiring the highest regulatory alignment. All parts meet UL94 V-0 flammability requirements and MSL 1 moisture sensitivity specifications.

Frequently Asked Questions (FAQ)

Q: Can I substitute a TE AMP-Latch connector for the HARTING 09185166901 in my design?

A: Yes. TE AMP-Latch parts (499913-3, 5102322-3, 5499141-3, 5499913-3) are functionally equivalent across all primary parameters: 16-position, 2-row, 2.54mm pitch, through-hole right-angle header with shrouded 4-wall configuration and solder termination. All maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity. Note that the operating temperature maximum is 105°C, which does not extend to the HARTING specification of 125°C.

Q: What is the difference between the 3M N3408-5202RB and N3408-5303RB?

A: Both parts are electrically and mechanically equivalent with identical connector configuration, pitch, position count, and mounting type. The primary difference is contact post length: N3408-5202RB has 0.112" (2.84mm) posts, while N3408-5303RB has 0.155" (3.94mm) posts. Post length selection depends on PCB thickness and solder joint requirements. Both are RoHS compliant and available in bulk packaging.

Q: Are there packaging differences I should consider when selecting a substitute?

A: Yes. The HARTING 09185166901 is supplied in bulk packaging. Substitute parts are available in multiple packaging formats: bulk (5499913-3, N3408-5202RB, N3408-5303RB), tray (499913-3, 5102322-3, 5499141-3, D3408-5202-AR, D3408-5302-AR, N3408-5302RB), and tube (71922-116LF). Packaging selection affects handling, storage, and automated assembly compatibility. Verify packaging requirements with your procurement and assembly processes.

Q: Which substitute part has the longest operating temperature range?

A: The HARTING 09185166901 itself specifies -55°C to 125°C, the widest range among all listed parts. TE AMP-Latch and Amphenol Quickie™ parts extend to -65°C on the lower end but only to 105°C maximum. The 3M D3000 and 3000 series parts match the HARTING lower limit of -55°C but also max out at 105°C. For applications requiring operation above 105°C, the HARTING part is the only option among these equivalents.

Q: What is the difference between gold and gold-palladium contact finishes?

A: Both finishes provide corrosion resistance and low contact resistance suitable for signal and power applications. Gold-palladium (specified on TE AMP-Latch parts) offers enhanced hardness and wear resistance compared to pure gold, reducing contact wear during mating cycles. The HARTING part specifies pure gold. Both finishes are functionally equivalent for standard connector applications. Selection depends on expected mating cycle count and environmental exposure.

Q: Can I use the Amphenol 71922-116LF as a direct replacement?

A: The Amphenol 71922-116LF maintains all primary connector parameters and is RoHS compliant with UL94 V-0 flammability rating. However, three differences exist: contact mating length is 0.228" (5.80mm) versus the HARTING specification of 0.240" (6.10mm), operating temperature is not specified, and contact material is phosphor bronze rather than copper alloy. These differences do not prevent functional substitution in most applications, but verify mating depth requirements and temperature specifications for your specific use case.

Q: Which substitute parts are ROHS3 compliant like the HARTING original?

A: TE Connectivity 5499141-3 and 5499913-3, and 3M D3408-5202-AR and D3408-5302-AR are ROHS3 compliant. These parts are preferred for applications requiring the highest regulatory alignment with the HARTING 09185166901. Other substitute parts are RoHS compliant or have undefined RoHS status, which may be acceptable depending on application requirements and regional regulations.

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