Molex 0878981826 Rectangular Connector - Equivalent & Substitute Parts

Part Overview

The Molex 0878981826 is an active-status surface mount rectangular connector header designed for board-to-board or cable applications. This 18-position, single-row connector operates at 0.100" (2.54mm) pitch and features unshrouded, breakaway construction with solder termination. The component is specified for automotive, general purpose, lighting, medical, and telecommunications applications. Substitute parts are identified to provide alternative sourcing options when the primary part is unavailable or when design flexibility permits equivalent component selection.

Substiute Parts

0878981826
MolexIn Stock: 9730878981826 Datasheet
0878981826
Current Part
TSM-118-01-T-SV
Samtec Inc.In Stock: 1146TSM-118-01-T-SV Datasheet
TSM-118-01-T-SV
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header, Breakaway
Contact Type Male Pin
Number of Positions 18
Number of Rows 1
Pitch - Mating 0.100" (2.54mm)
Mounting Type Surface Mount
Termination Solder
Contact Length - Mating 0.230" (5.84mm)
Contact Shape Square
Fastening Type Push-Pull
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0878981826 is determined by strict alignment with the following critical parameters:

  • Connector Type: Header configuration (breakaway or cuttable variants acceptable)
  • Contact Type: Male pin contacts
  • Number of Positions: 18 positions
  • Number of Rows: Single row
  • Pitch - Mating: 0.100" (2.54mm)
  • Mounting Type: Surface mount
  • Termination: Solder
  • Contact Length - Mating: 0.230" (5.84mm)
  • Contact Shape: Square
  • Fastening Type: Push-Pull
  • Material Flammability Rating: UL94 V-0
  • RoHS Status: ROHS3 Compliant
  • Moisture Sensitivity Level: 1 (Unlimited)

The Samtec TSM-118-01-T-SV meets all critical substitution criteria and is classified as a manufacturer-recommended equivalent.

Parameter Comparison

Parameter Molex 0878981826 Samtec TSM-118-01-T-SV
Manufacturer Molex Samtec Inc.
Connector Type Header, Breakaway Header, Cuttable
Contact Type Male Pin Male Pin
Number of Positions 18 18
Number of Rows 1 1
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Surface Mount Surface Mount
Termination Solder Solder
Contact Length - Mating 0.230" (5.84mm) 0.230" (5.84mm)
Contact Shape Square Square
Fastening Type Push-Pull Push-Pull
Contact Finish - Mating Tin Tin
Contact Material Copper Alloy Phosphor Bronze
Insulation Material Polyamide (PA), Nylon, Glass Filled Liquid Crystal Polymer (LCP)
Insulation Height 0.098" (2.50mm) 0.100" (2.54mm)
Insulation Color Black Black
Material Flammability Rating UL94 V-0 UL94 V-0
Product Status Active Active
RoHS Status ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited)
REACH Status REACH Unaffected REACH Unaffected
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

Both the Molex 0878981826 and Samtec TSM-118-01-T-SV are active-status products with identical compliance certifications: ROHS3 Compliant, REACH Unaffected, and EAR99 classification. Both components carry UL94 V-0 material flammability ratings and MSL 1 moisture sensitivity levels, indicating equivalent environmental performance.

The primary distinction between these parts lies in contact material composition and insulation material selection. The Molex part uses copper alloy contacts with polyamide nylon insulation, while the Samtec equivalent employs phosphor bronze contacts with liquid crystal polymer insulation. Both configurations maintain the same electrical interface geometry and solder termination method.

Selection between these parts should be based on design-specific requirements regarding contact material performance and insulation material properties, as both satisfy the core functional and compliance requirements for rectangular connector header applications.

Frequently Asked Questions (FAQ)

Q: What makes the Samtec TSM-118-01-T-SV a valid substitute for the Molex 0878981826?

A: The Samtec part matches all critical substitution parameters: 18-position, single-row, 0.100" pitch male pin header with surface mount solder termination, square contacts, push-pull fastening, UL94 V-0 flammability rating, and ROHS3 compliance. Both parts are active-status products with identical moisture sensitivity levels and regulatory classifications.

Q: Are there differences in physical dimensions between these connectors?

A: The insulation height differs slightly: the Molex part measures 0.098" (2.50mm) while the Samtec part measures 0.100" (2.54mm). This 0.002" variance should be evaluated against specific PCB layout and mating component clearance requirements.

Q: What is the difference between "breakaway" and "cuttable" connector types?

A: Both designations describe headers with segmented construction allowing individual positions to be separated. The Molex part is specified as breakaway, while the Samtec part is specified as cuttable. Both configurations provide equivalent functional capability for board-to-board or cable applications.

Q: Do these connectors have different contact material properties?

A: Yes. The Molex part uses copper alloy contacts while the Samtec part uses phosphor bronze contacts. Both are tin-finished. Contact material selection may influence performance in specific electrical or environmental conditions; design requirements should guide material selection.

Q: Are both parts suitable for automotive and medical applications?

A: The Molex 0878981826 is specified for automotive, general purpose, lighting, medical, and telecommunications applications. The Samtec TSM-118-01-T-SV does not list specific applications in the provided data. Application suitability should be confirmed against design specifications and regulatory requirements for the intended end use.

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