Molex 0878341641 Equivalent & Substitute Parts

Part Overview

The Molex 0878341641 is a shrouded rectangular connector header designed for through-hole mounting in 16-position, 2-row configurations with 0.100" (2.54mm) pitch spacing. This connector is classified as an active product suitable for automotive, general purpose, lighting, medical, and telecommunications applications. The part features gold-plated mating contacts, tin-plated posts, and push-pull fastening with a keying slot for polarization. Equivalent and substitute parts are identified to provide design flexibility, accommodate supply chain variations, and support alternative sourcing strategies while maintaining electrical and mechanical compatibility.

Substiute Parts

0878341641
MolexIn Stock: 7860878341641 Datasheet
0878341641
Current Part
103308-3
TE Connectivity AMP ConnectorsIn Stock: 923103308-3 Datasheet
103308-3
MFR Recommended
103309-3
TE Connectivity AMP ConnectorsIn Stock: 1334103309-3 Datasheet
103309-3
MFR Recommended
5103308-3
TE Connectivity AMP ConnectorsIn Stock: 24365103308-3 Datasheet
5103308-3
MFR Recommended
D2516-6002-AR
3MIn Stock: 1013D2516-6002-AR Datasheet
D2516-6002-AR
MFR Recommended
N2516-6002-RB
3MIn Stock: 2351N2516-6002-RB Datasheet
N2516-6002-RB
MFR Recommended
N2516-6003-RB
3MIn Stock: 1905N2516-6003-RB Datasheet
N2516-6003-RB
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 16
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Shrouding Shrouded - 4 Wall
Mounting Type Through Hole
Termination Solder
Fastening Type Push-Pull
Contact Shape Square
Material Flammability Rating UL94 V-0
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0878341641 is determined by strict adherence to the following core parameters:

  • Connector type, contact type, and gender (Header, Male Pin)
  • Position count and row configuration (16 positions, 2 rows)
  • Mating pitch and row spacing (0.100" / 2.54mm)
  • Shrouding style (Shrouded - 4 Wall)
  • Mounting method (Through Hole)
  • Termination type (Solder)
  • Fastening mechanism (Push-Pull)
  • Contact shape (Square)
  • Flammability rating (UL94 V-0)
  • Moisture sensitivity level (MSL 1)

All identified substitute parts meet these mandatory criteria. Variations in contact length, insulation height, contact material composition, contact finish thickness, and operating temperature ranges are permitted within the scope of functional equivalence. Packaging format differences (Tray, Bulk, Tube) do not affect electrical or mechanical compatibility.

Parameter Comparison

Parameter Molex 0878341641 TE 103308-3 TE 103309-3 TE 5103308-3 3M D2516-6002-AR 3M N2516-6002-RB 3M N2516-6003-RB
Manufacturer Molex TE Connectivity AMP TE Connectivity AMP TE Connectivity AMP 3M 3M 3M
Connector Type Header Header Header Header Header Header Header
Contact Type Male Pin Male Pin Male Pin Male Pin Male Pin Male Pin Male Pin
Number of Positions 16 16 16 16 16 16 16
Number of Rows 2 2 2 2 2 2 2
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall
Mounting Type Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole Through Hole
Termination Solder Solder Solder Solder Solder Solder Solder
Fastening Type Push-Pull Push-Pull Push-Pull Push-Pull Push-Pull Push-Pull Push-Pull
Contact Shape Square Square Square Square Square Square Square
Contact Finish - Mating Gold Gold or Gold-Palladium Gold or Gold-Palladium Gold or Gold-Palladium Gold Gold Gold
Contact Finish - Post Tin Tin-Lead Tin-Lead Tin Tin Tin Tin
Contact Material Copper Alloy Brass Brass Brass Brass Copper Alloy Copper Alloy
Material Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Product Status Active Active Active Active Active Active Active
RoHS Status ROHS3 Compliant RoHS non-compliant RoHS non-compliant RoHS Compliant RoHS Compliant ROHS3 Compliant ROHS3 Compliant
REACH Status REACH Unaffected REACH Affected REACH Affected REACH Unaffected REACH Unaffected REACH Unaffected REACH Unaffected

Engineering Selection Recommendations

Primary Equivalent (RoHS3 Compliant, REACH Unaffected):

  • 3M N2516-6002-RB and 3M N2516-6003-RB are the preferred substitutes for the Molex 0878341641. Both parts maintain ROHS3 compliance and REACH unaffected status, matching the regulatory profile of the original part. The N2516-6002-RB features a contact post length of 0.112" (2.84mm), while the N2516-6003-RB provides an extended post length of 0.155" (3.94mm) for applications requiring deeper board penetration. Both are available in bulk packaging with 2,302 and 1,845 units in stock respectively.

Secondary Equivalent (RoHS Compliant, REACH Unaffected):

  • TE Connectivity 5103308-3 is a RoHS compliant alternative with REACH unaffected status. This part is packaged in trays with 2,388 units in stock and offers compatibility with the original specification. The contact post length is 0.120" (3.05mm).

Alternative with Extended Operating Temperature:

  • 3M D2516-6002-AR provides an extended operating temperature range of -55°C to 105°C compared to the standard -65°C to 105°C range. This part is RoHS compliant and REACH unaffected, with a current rating of 1.75A per contact and 979 units available in tray packaging.

Non-Compliant Alternatives (Regulatory Considerations Required):

  • TE Connectivity 103308-3 and 103309-3 are RoHS non-compliant and REACH affected. These parts are suitable only for applications where regulatory exemptions apply or where legacy component specifications are mandated. The 103308-3 is available in bulk (863 units), while the 103309-3 is supplied in tubes (1,246 units).

Frequently Asked Questions (FAQ)

Q: Can I substitute the Molex 0878341641 with any of the listed parts without design modification?

A: Yes, all listed substitute parts maintain the same connector type, position count, pitch spacing, shrouding configuration, and mounting method. No PCB layout or mating connector modifications are required. However, verify contact post length compatibility with your specific board thickness and application requirements.

Q: What is the difference between the 3M N2516-6002-RB and N2516-6003-RB?

A: Both parts are functionally equivalent with identical electrical and mechanical specifications. The primary difference is contact post length: the N2516-6002-RB has a 0.112" (2.84mm) post, while the N2516-6003-RB has a 0.155" (3.94mm) post. Select based on your PCB thickness and solder joint depth requirements.

Q: Are the TE Connectivity 103308-3 and 103309-3 suitable for new designs?

A: Both parts are active products with adequate inventory. However, they are RoHS non-compliant and REACH affected. Use these parts only if your application has specific regulatory exemptions or if legacy component specifications mandate their use. For new designs, prioritize RoHS3 compliant alternatives such as the 3M N2516 series or TE 5103308-3.

Q: What packaging options are available for these substitute parts?

A: Substitute parts are supplied in three packaging formats: Tray (Molex 0878341641, TE 5103308-3, 3M D2516-6002-AR), Bulk (TE 103308-3, 3M N2516-6002-RB, 3M N2516-6003-RB), and Tube (TE 103309-3). Packaging does not affect electrical or mechanical compatibility; select based on your procurement and assembly process requirements.

Q: Does contact material composition affect compatibility?

A: All substitute parts feature either copper alloy or brass contact materials with gold or gold-palladium mating finishes and tin or tin-lead post finishes. These material combinations are functionally equivalent for standard through-hole solder applications. Contact material differences do not impact mating performance or electrical characteristics.

Q: What is the current rating for these connectors?

A: The Molex 0878341641 does not specify a current rating in the provided data. TE Connectivity parts (103308-3, 103309-3, 5103308-3) are rated at 1A per contact. The 3M D2516-6002-AR is rated at 1.75A per contact. The 3M N2516 series does not specify a current rating. Verify current requirements against your application specifications.

Q: Are there operating temperature differences I should consider?

A: The Molex 0878341641 does not specify an operating temperature range. TE Connectivity AMP-Latch parts (103308-3, 103309-3, 5103308-3) operate from -65°C to 105°C. The 3M D2516-6002-AR operates from -55°C to 105°C, providing a narrower low-temperature range. The 3M N2516 series does not specify an operating temperature range. Select based on your thermal environment requirements.

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