Molex 0878311629 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Molex 0878311629 is an active-status rectangular connector header designed for through-hole mounting applications. This shrouded, 16-position header with 2mm pitch serves board-to-board and cable interconnection requirements across automotive, general purpose, and telecommunications sectors. Substitute parts are identified to address inventory availability, lead time considerations, or specific application requirements while maintaining electrical and mechanical compatibility within the Milli-Grid 87831 series specifications.

Substiute Parts

0878311629
MolexIn Stock: 8980878311629 Datasheet
0878311629
Current Part
10075025-G01-16ULF
Amphenol ICC (FCI)In Stock: 181210075025-G01-16ULF Datasheet
10075025-G01-16ULF
MFR Recommended
LTMM-108-02-T-D
Samtec Inc.In Stock: 1495LTMM-108-02-T-D Datasheet
LTMM-108-02-T-D
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 16
Number of Rows 2
Pitch - Mating 0.079" (2.00mm)
Row Spacing - Mating 0.079" (2.00mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Termination Solder
Current Rating 2A
Voltage Rating 125V
Operating Temperature -55°C ~ 105°C
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the Molex 0878311629 are qualified based on strict alignment with the following critical parameters:

  • Connector Type & Contact Configuration: Header with male pins
  • Position Count & Row Configuration: 16 positions in 2-row arrangement
  • Pitch Specification: 0.079" (2.00mm) mating pitch and row spacing
  • Mounting & Termination: Through-hole solder termination
  • Shrouding: 4-wall shrouded design
  • Electrical Ratings: Minimum 2A current and 125V voltage capability
  • Environmental Compliance: ROHS3 compliance and MSL 1 rating

The identified substitutes—Amphenol ICC (FCI) 10075025-G01-16ULF and Samtec Inc. LTMM-108-02-T-D—meet these core criteria and are classified as manufacturer-recommended alternatives within the rectangular connector header category.

Parameter Comparison

Parameter Molex 0878311629 Amphenol ICC 10075025-G01-16ULF Samtec LTMM-108-02-T-D
Manufacturer Molex Amphenol ICC (FCI) Samtec Inc.
Series Milli-Grid 87831 Minitek® 2.00mm Flex Stack, LTMM
Connector Type Header Header Header
Contact Type Male Pin Male Pin Male Pin
Number of Positions 16 16 16
Number of Rows 2 2 2
Pitch - Mating 0.079" (2.00mm) 0.079" (2.00mm) 0.079" (2.00mm)
Row Spacing - Mating 0.079" (2.00mm) 0.079" (2.00mm) 0.079" (2.00mm)
Mounting Type Through Hole Through Hole Through Hole
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Shrouded - 4 Wall
Termination Solder Solder Solder
Contact Material Phosphor Bronze Copper Alloy Phosphor Bronze
Contact Finish - Mating Gold Gold, GXT™ Tin
Contact Finish - Post Tin Tin Tin
Insulation Material Polyamide (PA), Nylon, Glass Filled Thermoplastic Liquid Crystal Polymer (LCP)
Insulation Height 0.252" (6.40mm) 0.220" (5.60mm) 0.190" (4.83mm)
Current Rating 2A 2A (AC/DC) Not specified
Voltage Rating 125V 200V (AC/DC) Not specified
Operating Temperature -55°C ~ 105°C Not specified -55°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0 Not specified
RoHS Status ROHS3 Compliant RoHS Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Product Status Active Active Active

Engineering Selection Recommendations

All three parts maintain active product status and comply with ROHS3 or equivalent RoHS standards, ensuring regulatory alignment for current and future applications. The Molex 0878311629 and Samtec LTMM-108-02-T-D both specify operating temperature ranges of -55°C to 105°C, supporting extended thermal environments. The Amphenol ICC 10075025-G01-16ULF provides elevated voltage rating (200V versus 125V) and enhanced contact finish options (GXT™ gold), offering additional margin for high-voltage or high-reliability applications. All three parts carry MSL 1 rating, eliminating moisture sensitivity constraints during storage and handling. Selection should prioritize inventory availability, series compatibility with existing connector ecosystems, and specific contact finish requirements for the intended application environment.

Frequently Asked Questions (FAQ)

Q: Can the Amphenol ICC 10075025-G01-16ULF be used as a direct replacement for the Molex 0878311629?

A: Yes, within the constraints of mechanical and electrical compatibility. Both connectors share identical pitch (2.00mm), position count (16), row configuration (2), mounting type (through-hole), and shrouding (4-wall). The Amphenol part provides higher voltage rating (200V) and alternative contact finish (GXT™ gold), making it suitable for equivalent or more demanding applications. Physical dimensions vary slightly; verify PCB layout compatibility before implementation.

Q: What are the key differences in insulation material between these three parts?

A: The Molex 0878311629 uses glass-filled polyamide (nylon), the Amphenol ICC part uses thermoplastic, and the Samtec part uses liquid crystal polymer (LCP). These materials differ in thermal stability, dimensional tolerance, and chemical resistance. LCP offers superior dimensional stability and lower moisture absorption. Material selection should align with PCB processing temperatures and environmental exposure conditions.

Q: Are there any compatibility concerns with mating connectors?

A: All three headers are designed for 2.00mm pitch mating with compatible receptacle connectors. Verify that existing receptacle connectors in your design are qualified for the specific header series (Milli-Grid 87831, Minitek® 2.00mm, or Flex Stack LTMM). Cross-series mating is not recommended without explicit manufacturer validation.

Q: Which substitute part is recommended for automotive applications?

A: The Molex 0878311629 explicitly lists automotive applications. Both substitute parts are active-status components with ROHS3 compliance suitable for automotive environments. The Samtec LTMM-108-02-T-D shares the same operating temperature range (-55°C to 105°C) as the Molex part, providing thermal equivalence for automotive thermal cycling requirements.

Q: What is the significance of the contact finish differences?

A: The Molex and Amphenol parts feature gold-plated mating contacts (30.0µin thickness), providing superior corrosion resistance and contact reliability. The Samtec part uses tin finish on mating contacts, suitable for standard applications but offering less corrosion protection in harsh environments. Gold finish is preferred for high-reliability, long-term storage, or corrosive environments.

Q: How do the insulation heights affect PCB layout?

A: Insulation heights vary: Molex 0.252" (6.40mm), Amphenol 0.220" (5.60mm), and Samtec 0.190" (4.83mm). Lower insulation height reduces overall connector profile, beneficial for space-constrained designs. Verify clearance requirements for adjacent components and connector retention features before selecting based on height alone.

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