Molex 0395350504 Terminal Block Header – Equivalent & Substitute Parts

Part Overview

The Molex 0395350504 is a 4-position terminal block header with male pins, shrouded on all four sides, featuring a 0.200" (5.08mm) pitch and vertical through-hole mounting. This component is part of the Eurostyle ESE 39535 series and is actively manufactured. Terminal block headers of this configuration are essential in industrial control systems, power distribution modules, and signal routing applications where reliable solder-terminated connections are required. Equivalent and substitute parts are identified to support design flexibility, supply chain continuity, and application-specific performance requirements.

Key Parameters

Parameter	Molex 0395350504
Number of Positions	4
Pitch	0.200" (5.08mm)
Header Orientation	Vertical
Type	Header, Male Pins, Shrouded (4 Side)
Termination Style	Solder
Mounting Type	Through Hole
Current - UL	15 A
Voltage - UL	300 V
Operating Temperature	-40°C ~ 115°C
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0395350504 is determined by the following critical parameters:

Mechanical Compatibility: 4 positions, vertical orientation, through-hole mounting, shrouded male pin configuration
Electrical Compatibility: Minimum 15 A UL current rating, 300 V UL voltage rating
Pitch Tolerance: 0.200" (5.08mm) pitch or equivalent metric 5.00mm pitch (within mechanical tolerance for mating)
Termination Method: Solder termination required
Environmental Compliance: UL94 V-0 flammability rating, RoHS compliance, MSL 1 rating

Substitute parts meeting these criteria are functionally interchangeable in applications designed for the Molex 0395350504. Variations in contact material, housing material, contact finish, and temperature range do not affect substitution eligibility when electrical and mechanical parameters remain within specification.

Parameter Comparison

Parameter	Molex 0395350504	Weidmüller 1147200000	Phoenix Contact 1776906	Phoenix Contact 1777099	Phoenix Contact 1809283	Phoenix Contact 1874361	Phoenix Contact 1955659	TE Connectivity 796867-4
Manufacturer	Molex	Weidmüller	Phoenix Contact	Phoenix Contact	Phoenix Contact	Phoenix Contact	Phoenix Contact	TE Connectivity
Series	Eurostyle ESE 39535	Omnimate SL	COMBICON MSTBV	COMBICON MSTBV	COMBICON MSTBVA	COMBICON MSTBV	COMBICON CCV	Buchanan
Number of Positions	4	4	4	4	4	4	4	4
Pitch	0.200" (5.08mm)	0.200" (5.08mm)	0.197" (5.00mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)
Header Orientation	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical
Type	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)	Header, Male Pins, Shrouded (4 Side)
Termination Style	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Current - UL	15 A	18.5 A	12 A	12 A	15 A	12 A	10 A	15 A
Voltage - UL	300 V	300 V	300 V	300 V	300 V	300 V	300 V	300 V
Operating Temperature	-40°C ~ 115°C	-50°C ~ 100°C	Not specified	Not specified	Not specified	Not specified	Not specified	-40°C ~ 110°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Contact Tail Length	0.150" (3.81mm)	0.126" (3.20mm)	0.154" (3.90mm)	0.154" (3.90mm)	0.154" (3.90mm)	0.154" (3.90mm)	0.102" (2.60mm)	0.138" (4.60mm)
Insulation Height	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)	0.472" (12.00mm)
Product Status	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitute parts maintain active product status and meet the core electrical and mechanical requirements of the Molex 0395350504. Selection among substitutes should be based on the following factors:

Direct Equivalents (Identical Pitch and Current Rating)

The Weidmüller 1147200000 and TE Connectivity 796867-4 both provide 15 A UL current rating at 0.200" (5.08mm) pitch, matching the primary electrical specification of the Molex part. Both are ROHS3 compliant and maintain MSL 1 rating.

Pitch Tolerance Consideration

The Phoenix Contact 1776906 operates at 0.197" (5.00mm) pitch, a metric equivalent within mechanical tolerance for mating with 5.08mm pitch connectors in applications where pitch interchangeability is acceptable.

Current Rating Variations

Phoenix Contact 1777099, 1809283, 1874361, and 1955659 provide reduced UL current ratings (10–12 A) compared to the Molex specification. These parts are suitable for applications where circuit current does not exceed their rated capacity.

Temperature Range

The Molex 0395350504 specifies -40°C to 115°C operation. The Weidmüller 1147200000 extends the lower temperature limit to -50°C. The TE Connectivity 796867-4 operates to 110°C. Phoenix Contact parts do not specify operating temperature ranges in the provided data.

Compliance and Certifications

All substitute parts are RoHS compliant and carry UL94 V-0 flammability ratings. ROHS3 compliance is confirmed for Molex, Phoenix Contact, and TE Connectivity parts. Weidmüller 1147200000 is RoHS compliant without ROHS3 specification.

Frequently Asked Questions (FAQ)

Q: Can Phoenix Contact 1776906 (5.00mm pitch) be used in place of Molex 0395350504 (5.08mm pitch)?

A: The Phoenix Contact 1776906 operates at 0.197" (5.00mm) pitch versus the Molex specification of 0.200" (5.08mm). Mechanical compatibility depends on the mating connector tolerance. If the application uses a mating connector designed for 5.08mm pitch, verify that the 5.00mm pitch part will mate reliably before substitution.

Q: Which substitute part has the highest current rating?

A: The Weidmüller 1147200000 provides 18.5 A UL current rating, exceeding the Molex 0395350504 specification of 15 A. This part is suitable for applications requiring higher current capacity.

Q: Are all substitute parts ROHS3 compliant?

A: ROHS3 compliance is confirmed for Molex 0395350504, Phoenix Contact parts (1776906, 1777099, 1809283, 1874361), and TE Connectivity 796867-4. Weidmüller 1147200000 is RoHS compliant but does not specify ROHS3 status in the provided data.

Q: What is the impact of different contact tail lengths on substitution?

A: Contact tail length varies from 0.102" (2.60mm) to 0.154" (3.90mm) across substitute parts. Tail length affects solder joint formation and PCB pad design. Verify that the PCB layout accommodates the contact tail length of the selected substitute part.

Q: Can Phoenix Contact 1955659 (10 A UL rating) replace Molex 0395350504 (15 A UL rating)?

A: The Phoenix Contact 1955659 is rated for 10 A UL current, below the Molex specification of 15 A. This part is suitable only for applications where the circuit current does not exceed 10 A per position.

Q: What is the difference between Weidmüller 1147200000 and Molex 0395350504 in terms of temperature range?

A: Molex 0395350504 operates from -40°C to 115°C. Weidmüller 1147200000 operates from -50°C to 100°C. The Weidmüller part extends the lower temperature limit by 10°C but reduces the upper limit by 15°C. Select based on the application's temperature requirements.

Q: Are all parts suitable for solder termination on standard PCBs?

A: All listed parts use solder termination and are compatible with standard through-hole PCB assembly processes. Verify that PCB pad dimensions and spacing accommodate the specific contact tail length and pitch of the selected part.

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