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Molex 0395350010 Terminal Block Header – Equivalent & Substitute Parts
Part Overview
The Molex 0395350010 is a 10-position vertical terminal block header with 5.08mm pitch, designed for through-hole solder mounting applications. This component features a shrouded 4-side design with male pins and is rated for 15A at 300V UL. The part is currently active in production with 914 units in stock. Equivalent parts are identified when they maintain identical electrical ratings, mechanical dimensions, and functional specifications to ensure direct interchangeability in circuit board designs.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 10 |
| Pitch | 0.200" (5.08mm) |
| Header Orientation | Vertical |
| Type | Header, Male Pins, Shrouded (4 Side) |
| Termination Style | Solder |
| Mounting Type | Through Hole |
| Current Rating (UL) | 15 A |
| Voltage Rating (UL) | 300 V |
| Operating Temperature Range | -40°C ~ 115°C |
| Housing Material | Polyamide (PA66), Nylon 6/6 |
| Flammability Rating | UL94 V-0 |
| Contact Mating Finish | Tin |
| Features | Mating Flange |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0395350010 is determined by strict equivalence across the following critical parameters:
- Electrical Compatibility: Current rating (15A UL), voltage rating (300V UL), and contact material conductivity
- Mechanical Compatibility: 10 positions, 5.08mm pitch, vertical orientation, shrouded 4-side design, and through-hole solder termination
- Dimensional Compatibility: Insulation height (0.472"), contact tail length, and mating flange presence
- Material & Environmental Compliance: UL94 V-0 flammability rating, polyamide housing, and operating temperature range support
The TE Connectivity AMP Connectors part 1-796867-0 qualifies as a manufacturer-recommended substitute based on matching all critical electrical and mechanical parameters within acceptable engineering tolerances.
Parameter Comparison
| Parameter | Molex 0395350010 | TE Connectivity 1-796867-0 | Compatibility Status |
|---|---|---|---|
| Manufacturer | Molex | TE Connectivity AMP Connectors | Different manufacturer |
| Number of Positions | 10 | 10 | Equivalent |
| Pitch | 0.200" (5.08mm) | 0.200" (5.08mm) | Equivalent |
| Header Orientation | Vertical | Vertical | Equivalent |
| Type | Header, Male Pins, Shrouded (4 Side) | Header, Male Pins, Shrouded (4 Side) | Equivalent |
| Termination Style | Solder | Solder | Equivalent |
| Mounting Type | Through Hole | Through Hole | Equivalent |
| Current Rating (UL) | 15 A | 15 A | Equivalent |
| Voltage Rating (UL) | 300 V | 300 V | Equivalent |
| Operating Temperature Range | -40°C ~ 115°C | -40°C ~ 110°C | TE part has 5°C lower maximum |
| Housing Material | Polyamide (PA66), Nylon 6/6 | Polyamide (PA66), Nylon 6/6 | Equivalent |
| Flammability Rating | UL94 V-0 | UL94 V-0 | Equivalent |
| Contact Mating Finish | Tin | Tin | Equivalent |
| Insulation Height | 0.472" (12.00mm) | 0.472" (12.00mm) | Equivalent |
| Contact Tail Length | 0.150" (3.81mm) | 0.138" (4.60mm) | TE part is 0.012" shorter |
| Contact Material | Brass | Copper Alloy | Different material, equivalent conductivity |
| Product Status | Active | Active | Both in production |
| RoHS Status | ROHS3 Compliant | Not applicable | Molex part has explicit compliance |
Engineering Selection Recommendations
Both the Molex 0395350010 and TE Connectivity 1-796867-0 are active production components with UL94 V-0 flammability certification and equivalent electrical ratings. Selection between these parts should be based on the following factors:
Molex 0395350010 is suitable when:
- Maximum operating temperature of 115°C is required
- ROHS3 compliance documentation is mandatory
- Contact tail length of 0.150" (3.81mm) is specified in PCB design
TE Connectivity 1-796867-0 is suitable when:
- Operating temperature does not exceed 110°C
- Copper alloy contact material is acceptable
- Contact tail length of 0.138" (4.60mm) accommodates PCB hole depth specifications
- Inventory availability of 1193 units supports production volume requirements
Both parts meet the core electrical and mechanical requirements for 10-position, 5.08mm pitch, vertical through-hole terminal block header applications at 15A/300V.
Frequently Asked Questions (FAQ)
Q: Can the TE Connectivity 1-796867-0 be used as a direct replacement for the Molex 0395350010 in existing designs?
A: The TE part is electrically and mechanically compatible for most applications. However, verify that the 0.012" difference in contact tail length (4.60mm vs. 3.81mm) does not conflict with PCB hole depth or solder fillet requirements. The maximum operating temperature difference of 5°C should be evaluated against application thermal specifications.
Q: What is the significance of the contact material difference (Brass vs. Copper Alloy)?
A: Both materials provide equivalent electrical conductivity for this application. Brass (Molex) and copper alloy (TE) are standard contact materials for terminal block headers. Selection does not impact electrical performance at the specified 15A rating.
Q: Are there any compliance differences between these parts?
A: The Molex 0395350010 carries explicit ROHS3 compliance certification. The TE Connectivity part lists RoHS status as "Not applicable," which may require clarification from the manufacturer if RoHS compliance documentation is required for your application.
Q: Does the color difference (Black vs. Green) affect functionality?
A: Color is a cosmetic feature only and does not affect electrical or mechanical performance. Selection based on color should be driven by assembly or identification requirements.
Q: What inventory considerations should guide part selection?
A: The Molex part has 914 units in stock, while the TE part has 1193 units available. For high-volume production, the TE part offers greater immediate availability.
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