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Molex 0395232002 Terminal Block Plug – Equivalent & Substitute Parts
Part Overview
The Molex 0395232002 is a 2-position terminal block plug with female sockets, 5.00mm pitch, designed for 270° free-hanging in-line applications. This component is rated for 15A at 300V (UL) and accommodates wire gauges from 12–26 AWG with screw-rising cage clamp termination. The part is active in production status and ROHS3 compliant, making it suitable for industrial control, automation, and power distribution applications where reliable screw-terminated connections are required.
Equivalent and substitute parts are identified to support procurement flexibility, inventory management, and supply chain continuity when the primary part becomes unavailable or when design specifications allow for compatible alternatives.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0395232002 |
| Manufacturer | Molex |
| Series | Eurostyle ESE 39523 |
| Number of Positions | 2 |
| Pitch | 0.197" (5.00mm) |
| Plug Wire Entry | 270° |
| Termination Style | Screw - Rising Cage Clamp |
| Mounting Type | Free Hanging (In-Line) |
| Current Rating (UL) | 15 A |
| Voltage Rating (UL) | 300 V |
| Wire Gauge Range | 12–26 AWG |
| Operating Temperature | –40°C to +105°C |
| Housing Material | Polyamide (PA66), Nylon 6/6 |
| Contact Material | Phosphor Bronze |
| Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0395232002 is determined by the following critical parameters:
Primary Compatibility Criteria:
- 2-position configuration
- Female socket type
- Pitch tolerance: 5.00mm nominal (5.08mm acceptable within mechanical tolerance)
- 270° wire entry orientation
- Free-hanging in-line mounting
- Screw termination method
- Voltage rating ≥ 300V (UL)
- Current rating ≥ 15A (UL)
- Wire gauge compatibility: 12–26 AWG minimum
- UL94 V-0 flammability rating
- Active product status
Identified Substitute Parts:
- Weidmüller 1948790000 – Omnimate BL series, 5.08mm pitch, screw-clamping yoke termination, 20A/300V (UL), 12–30 AWG, bulk packaging
- Weidmüller 1949020000 – Omnimate BL series, 5.08mm pitch, screw-clamping yoke termination, 20A/300V (UL), 12–30 AWG, box packaging
- On-Shore Technology EDZ1100/2 – EDZ1100 series, 5.08mm pitch, screw termination, 300V (UL), 10–22 AWG, bulk packaging
All three substitutes meet the core electrical and mechanical requirements for direct replacement in applications where the Molex 0395232002 is specified.
Parameter Comparison
| Parameter | Molex 0395232002 | Weidmüller 1948790000 | Weidmüller 1949020000 | On-Shore EDZ1100/2 |
|---|---|---|---|---|
| Number of Positions | 2 | 2 | 2 | 2 |
| Pitch | 5.00mm | 5.08mm | 5.08mm | 5.08mm |
| Wire Entry | 270° | 270° | 270° | Not specified |
| Termination Style | Screw - Rising Cage Clamp | Screw - Clamping Yoke | Screw - Clamping Yoke | Screw |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Current Rating (UL) | 15 A | 20 A | 20 A | Not specified |
| Voltage Rating (UL) | 300 V | 300 V | 300 V | 300 V |
| Wire Gauge Range (AWG) | 12–26 | 12–30 | 12–30 | 10–22 |
| Operating Temperature | –40°C to +105°C | –50°C to +100°C | –50°C to +100°C | –30°C to +105°C |
| Housing Material | Polyamide (PA66) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polyamide (PA) |
| Contact Material | Phosphor Bronze | Copper Alloy | Copper Alloy | Copper Tin Alloy |
| Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active | Active |
Engineering Selection Recommendations
Molex 0395232002 (Primary Part)
- Recommended for new designs and applications where Eurostyle ESE 39523 series compatibility is required
- Active production status ensures long-term availability
- ROHS3 compliance supports regulatory requirements in restricted substance applications
Weidmüller 1948790000 (Bulk Packaging)
- Direct electrical and mechanical substitute with enhanced current rating (20A vs. 15A)
- Omnimate BL series offers broader wire gauge acceptance (12–30 AWG)
- Bulk packaging suitable for high-volume procurement
- PBT housing provides alternative material composition
- Clamping yoke termination offers different mechanical engagement method
Weidmüller 1949020000 (Box Packaging)
- Functionally identical to 1948790000 with box packaging for smaller order quantities
- Preferred when unit-level packaging and traceability are required
- Higher inventory availability (2403 pcs) supports immediate procurement needs
On-Shore Technology EDZ1100/2
- Suitable for applications where wire gauge range 10–22 AWG is acceptable
- ROHS3 compliance aligns with primary part regulatory status
- Copper tin alloy contact material provides alternative contact composition
- Wire gauge lower limit (10 AWG) accommodates heavier gauge applications
All three substitutes maintain UL94 V-0 flammability rating, 300V voltage rating, and active product status, ensuring compliance with safety and supply chain continuity requirements.
Frequently Asked Questions (FAQ)
Q: Can Weidmüller 1948790000 or 1949020000 be used as direct replacements for Molex 0395232002?
A: Yes. Both Weidmüller parts meet the core substitution criteria: 2-position configuration, 5.08mm pitch (within mechanical tolerance of 5.00mm), 270° wire entry, free-hanging mounting, screw termination, 300V/20A (UL) rating, and UL94 V-0 flammability. The primary difference is termination method (clamping yoke vs. rising cage clamp) and housing material (PBT vs. PA66).
Q: What is the difference between Weidmüller 1948790000 and 1949020000?
A: Both parts are electrically and mechanically identical. The difference is packaging: 1948790000 is supplied in bulk, while 1949020000 is supplied in box packaging. Select based on order quantity and traceability requirements.
Q: Is On-Shore Technology EDZ1100/2 compatible with the Molex 0395232002?
A: Yes, with wire gauge consideration. EDZ1100/2 accepts 10–22 AWG, which overlaps with the Molex specification of 12–26 AWG. Applications using 23–26 AWG wire require verification that EDZ1100/2 can accommodate the upper wire gauge range, or the Weidmüller alternatives (12–30 AWG) should be selected.
Q: Does pitch difference (5.00mm vs. 5.08mm) affect compatibility?
A: The 0.08mm difference is within standard mechanical tolerance for terminal block pitch specifications and does not prevent physical or electrical compatibility in standard PCB or panel-mount applications. However, applications with tight mechanical constraints should verify mounting hole spacing.
Q: Are all substitute parts RoHS compliant?
A: Yes. Molex 0395232002 is ROHS3 compliant. Weidmüller 1948790000 and 1949020000 are RoHS compliant. On-Shore Technology EDZ1100/2 is ROHS3 compliant. All parts meet RoHS requirements for restricted substance elimination.
Q: What is the difference in termination methods?
A: Molex 0395232002 uses screw-rising cage clamp termination. Weidmüller parts use screw-clamping yoke (tension sleeve) termination. On-Shore EDZ1100/2 uses standard screw termination. All three methods are screw-based and provide equivalent electrical connection reliability; the mechanical engagement approach differs.
Q: Which substitute should be selected for high-volume procurement?
A: Weidmüller 1948790000 (bulk packaging) is optimized for high-volume orders. Weidmüller 1949020000 (box packaging) is suitable for medium-volume orders requiring unit-level packaging. On-Shore EDZ1100/2 is available in bulk and supports high-volume applications where wire gauge 10–22 AWG is acceptable.
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