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Molex 0395205607 Terminal Block Plug - Equivalent & Substitute Parts
Part Overview
The Molex 0395205607 is a 7-position terminal block plug with female sockets, 5mm pitch, designed for 180° free-hanging in-line applications. This component features screw-rising cage clamp termination and operates across -40°C to 115°C. The part is active in production with 1060 units currently in stock. Substitute parts are identified when equivalent electrical and mechanical parameters align with the original specification, enabling component interchangeability in applications where the primary part is unavailable or procurement timelines require alternative sourcing.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 7 |
| Pitch | 0.197" (5.00mm) |
| Type | Plug, Female Sockets |
| Plug Wire Entry | 180° |
| Mounting Type | Free Hanging (In-Line) |
| Voltage - UL | 300 V |
| Current - UL | 18 A |
| Wire Gauge - AWG | 12-30 AWG |
| Operating Temperature | -40°C ~ 115°C |
| Termination Style | Screw - Rising Cage Clamp |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0395205607 is determined by strict alignment of the following critical parameters:
- Position Count & Pitch: Both main and substitute parts must maintain 7 positions at 0.197" (5.00mm) pitch to ensure mechanical compatibility with mating connectors and PCB layouts.
- Connector Type & Orientation: Female socket configuration with 180° wire entry orientation must be preserved for in-line free-hanging applications.
- Electrical Ratings: Voltage rating of 300 V UL and current capacity must meet or exceed 18 A UL to maintain system safety margins.
- Wire Gauge Compatibility: Wire gauge range must accommodate 12-30 AWG to support existing harness designs.
- Operating Temperature Range: -40°C to 115°C operating range must be maintained for thermal environment compatibility.
- Termination Method: Screw-based termination is required for mechanical and electrical connection integrity.
- Regulatory Compliance: UL94 V-0 flammability rating and ROHS3 compliance are mandatory for safety and environmental standards.
The Amphenol Anytek TJ0771500000G qualifies as a substitute based on these parameters, with documented differences noted in the parameter comparison table below.
Parameter Comparison
| Parameter | Molex 0395205607 | Amphenol Anytek TJ0771500000G | Compatibility Note |
|---|---|---|---|
| Manufacturer Part Number | 0395205607 | TJ0771500000G | Different manufacturers |
| Number of Positions | 7 | 7 | Identical |
| Pitch | 0.197" (5.00mm) | 0.197" (5.00mm) | Identical |
| Type | Plug, Female Sockets | Plug, Female Sockets | Identical |
| Plug Wire Entry | 180° | 180° | Identical |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Identical |
| Voltage - UL | 300 V | 300 V | Identical |
| Current - UL | 18 A | 20 A | Substitute exceeds requirement |
| Wire Gauge - AWG | 12-30 AWG | 12-24 AWG | Substitute range is narrower; 25-30 AWG not supported |
| Operating Temperature | -40°C ~ 115°C | -40°C ~ 115°C | Identical |
| Termination Style | Screw - Rising Cage Clamp | Screw | Both screw-based; cage clamp mechanism differs |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Identical |
| Torque - Screw | 0.56 Nm (5.0 Lb-In) | 0.56 Nm (5.0 Lb-In) | Identical |
| Insulation Height | 0.591" (15.00mm) | 0.594" (15.09mm) | Negligible difference; within tolerance |
| Contact Mating Finish | Gold | Tin | Different finishes; both acceptable for electrical contact |
| Contact Material | Phosphor Bronze | Copper | Different base materials; both suitable for conductivity |
Engineering Selection Recommendations
Primary Part - Molex 0395205607: Select when original equipment specifications explicitly require Molex Eurostyle ESE 39520 series components, gold-plated contacts, or phosphor bronze contact material. This part is active in production with established supply availability (1060 units in stock).
Substitute Part - Amphenol Anytek TJ0771500000G: Select when component availability is constrained or procurement lead times for the Molex part exceed project requirements. This substitute meets all critical electrical and mechanical parameters with the following considerations:
- Wire gauge range is limited to 12-24 AWG; applications requiring 25-30 AWG wire must use the original Molex part.
- Contact finish and material differ (tin vs. gold, copper vs. phosphor bronze); both are compliant with UL94 V-0 and ROHS3 standards.
- Termination mechanism is screw-based in both parts; verify mechanical compatibility with your specific connector housing design.
- Current rating of 20 A exceeds the 18 A UL requirement, providing additional margin.
Both parts maintain identical operating temperature range, voltage rating, pitch, position count, and mounting configuration. Selection should be based on wire gauge requirements and specific connector housing compatibility.
Frequently Asked Questions (FAQ)
Q: Can the Amphenol Anytek TJ0771500000G directly replace the Molex 0395205607 in all applications?
A: Direct replacement is possible for applications using wire gauges 12-24 AWG. Applications requiring 25-30 AWG wire must use the original Molex part, as the substitute's wire gauge range does not extend to these sizes.
Q: What is the difference between the contact finishes (gold vs. tin)?
A: Both gold and tin finishes provide adequate electrical conductivity and contact reliability. Gold offers superior corrosion resistance in harsh environments; tin is suitable for standard industrial applications. Selection depends on your specific environmental and reliability requirements.
Q: Are the screw termination mechanisms identical between the two parts?
A: Both parts use screw-based termination. The Molex part specifies "Rising Cage Clamp" while the Amphenol part specifies "Screw." Verify mechanical compatibility with your connector housing design before substitution.
Q: Do both parts meet the same regulatory standards?
A: Yes. Both the Molex 0395205607 and Amphenol Anytek TJ0771500000G are UL94 V-0 rated and ROHS3 compliant, meeting identical safety and environmental standards.
Q: What is the inventory status for each part?
A: Molex 0395205607 has 1060 units in stock. Amphenol Anytek TJ0771500000G has 2710 units in stock. Verify current availability with your supplier before finalizing procurement decisions.
Q: Can I use the substitute part if my design specifies phosphor bronze contacts?
A: The substitute uses copper contacts instead of phosphor bronze. If your design specification explicitly requires phosphor bronze for performance or reliability reasons, use the original Molex part. If the specification is material-agnostic and based on electrical performance, the copper contact substitute is acceptable.
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