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Molex 0395161502 Terminal Block Header – Equivalent & Substitute Parts
Part Overview
The Molex 0395161502 is a 2-position terminal block header with male pins, shrouded design, and 90° right-angle through-hole mounting. It operates at 8 A (UL) and 300 V (UL) with a 0.150" (3.81mm) pitch configuration. This component is part of the Eurostyle ESE 39516 series and maintains Active product status. Substitute parts are identified when equivalent electrical ratings, mechanical dimensions, and mounting characteristics align with the original specification, ensuring functional interchangeability in circuit board applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 2 |
| Pitch | 0.150" (3.81mm) |
| Header Orientation | 90°, Right Angle |
| Type | Header, Male Pins, Shrouded (4 Side) |
| Mounting Type | Through Hole |
| Termination Style | Solder |
| Current Rating (UL) | 8 A |
| Voltage Rating (UL) | 300 V |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0395161502 is determined by strict alignment of the following parameters:
- Electrical Compatibility: Current rating of 8 A minimum (UL or IEC), voltage rating of 250 V minimum (IEC) or 300 V (UL)
- Mechanical Compatibility: 2-position configuration, 0.150" (3.81mm) pitch, 90° right-angle orientation, male pins with shrouded (4-side) design
- Mounting and Termination: Through-hole solder termination
- Regulatory Compliance: UL94 V-0 flammability rating, ROHS3 compliance, MSL 1 classification
The Phoenix Contact 1827868 meets all substitution criteria through equivalent electrical ratings, identical pitch and position count, matching shrouded male pin configuration, and equivalent regulatory certifications.
Parameter Comparison
| Parameter | Molex 0395161502 | Phoenix Contact 1827868 | Match Status |
|---|---|---|---|
| Manufacturer Part Number | 0395161502 | 1827868 | Different |
| Number of Positions | 2 | 2 | Match |
| Positions Per Level | 2 | 2 | Match |
| Pitch | 0.150" (3.81mm) | 0.150" (3.81mm) | Match |
| Header Orientation | 90°, Right Angle | 90°, Right Angle | Match |
| Type | Header, Male Pins, Shrouded (4 Side) | Header, Male Pins, Shrouded (4 Side) | Match |
| Mounting Type | Through Hole | Through Hole | Match |
| Termination Style | Solder | Solder | Match |
| Current - UL | 8 A | 8 A | Match |
| Voltage - UL | 300 V | 300 V | Match |
| Current - IEC | Not specified | 8 A | Equivalent |
| Voltage - IEC | Not specified | 250 V | Equivalent |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Match |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Match |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Match |
| Contact Tail Length | 0.138" (4.60mm) | 0.134" (3.40mm) | Within tolerance |
| Insulation Height | 0.270" (6.86mm) | 0.285" (7.25mm) | Within tolerance |
| Product Status | Active | Active | Match |
Engineering Selection Recommendations
Both the Molex 0395161502 and Phoenix Contact 1827868 maintain Active product status and satisfy identical regulatory requirements: UL94 V-0 flammability classification, ROHS3 compliance, and MSL 1 moisture sensitivity. Electrical parameters align at 8 A current and 300 V (UL) or 250 V (IEC) voltage ratings. Mechanical dimensions—pitch, position count, shrouded male pin configuration, and right-angle orientation—are functionally equivalent. Contact tail length and insulation height variations (0.138" vs. 0.134" and 0.270" vs. 0.285" respectively) fall within acceptable manufacturing tolerances for through-hole solder termination. Selection between these parts may be based on availability, lead time, or supply chain preference, as both satisfy the specified electrical and mechanical requirements.
Frequently Asked Questions (FAQ)
Q: What determines if a terminal block header can substitute for the Molex 0395161502?
A: Substitution requires matching electrical ratings (8 A current, 250 V minimum voltage), identical pitch (0.150" / 3.81mm), 2-position configuration, 90° right-angle orientation, male pins with shrouded (4-side) design, through-hole solder termination, and UL94 V-0 flammability compliance.
Q: Are the contact tail length and insulation height differences between the Molex and Phoenix Contact parts significant?
A: No. The contact tail length difference (0.138" vs. 0.134") and insulation height difference (0.270" vs. 0.285") are within standard manufacturing tolerances for this product category and do not affect functional interchangeability in through-hole solder applications.
Q: Does the Phoenix Contact 1827868 meet the same voltage and current specifications?
A: Yes. The Phoenix Contact 1827868 meets or exceeds the original specification with 8 A current rating (UL and IEC) and 300 V (UL) / 250 V (IEC) voltage ratings.
Q: Are both parts RoHS3 compliant?
A: Yes. Both the Molex 0395161502 and Phoenix Contact 1827868 are ROHS3 compliant with MSL 1 (Unlimited) moisture sensitivity classification.
Q: Can these parts be used interchangeably on the same PCB?
A: Yes. Identical pitch, position count, mounting type, and termination style ensure direct interchangeability on printed circuit boards designed for 0.150" (3.81mm) 2-position terminal block headers with 90° right-angle through-hole mounting.
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