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Littelfuse 027502.5M Equivalent & Substitute Parts
Part Overview
The Littelfuse 027502.5M is a 2.5 A, 125 V AC/DC board mount axial fuse designed for through-hole applications. This component is classified as obsolete, making identification of suitable substitute parts essential for ongoing system maintenance and new design implementations. The PICO® 275 series fuse provides fast-blow protection in compact axial packaging for circuit board protection applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Current Rating | 2.5 A |
| Voltage Rating (AC) | 125 V |
| Voltage Rating (DC) | 125 V |
| Fuse Type | Board Mount (Cartridge Style Excluded) |
| Mounting Type | Through Hole |
| Package / Case | Axial |
| Response Time | Fast Blow |
| Operating Temperature Range | -55°C ~ 125°C |
| Approval Agency | UL |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the 027502.5M is determined by strict equivalence across the following critical parameters:
- Current Rating: 2.5 A (exact match required)
- Voltage Rating: 125 V AC and 125 V DC (exact match required)
- Fuse Type: Board Mount, Cartridge Style Excluded (exact match required)
- Mounting Type: Through Hole (exact match required)
- Package / Case: Axial (exact match required)
- Response Time: Fast Blow (exact match required)
- Operating Temperature Range: -55°C ~ 125°C (exact match required)
The Littelfuse 025102.5MXL meets all substitution criteria as a direct equivalent. This part belongs to the PICO® II 251 series and maintains identical electrical and mechanical specifications while offering active product status and enhanced compliance certifications.
Parameter Comparison
| Parameter | 027502.5M (Original) | 025102.5MXL (Substitute) |
|---|---|---|
| Manufacturer | Littelfuse Inc. | Littelfuse Inc. |
| Current Rating (Amps) | 2.5 A | 2.5 A |
| Voltage Rating - AC | 125 V | 125 V |
| Voltage Rating - DC | 125 V | 125 V |
| Fuse Type | Board Mount (Cartridge Style Excluded) | Board Mount (Cartridge Style Excluded) |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | Axial | Axial |
| Response Time | Fast Blow | Fast Blow |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Product Status | Obsolete | Active |
| Approval Agency | UL | CCC, CSA, cURus, PSE, TUV |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| Size / Dimension | 0.093" Dia x 0.280" L (2.36mm x 7.11mm) | 0.110" Dia x 0.280" L (2.80mm x 7.11mm) |
Engineering Selection Recommendations
The 025102.5MXL is the direct substitute for the obsolete 027502.5M. Selection of this substitute is based on:
- Identical electrical specifications (2.5 A, 125 V AC/DC, fast-blow response)
- Identical mechanical compatibility (through-hole, axial mounting)
- Active product status ensuring long-term availability
- Enhanced regulatory compliance (ROHS3 compliant vs. non-compliant original)
- Expanded approval certifications (CCC, CSA, cURus, PSE, TUV vs. UL only)
- Improved DC cold resistance specification (0.036 Ohms) and melting I²t rating (0.721)
The dimensional difference (0.110" vs. 0.093" diameter) requires board layout verification to confirm clearance compatibility in existing designs.
Frequently Asked Questions (FAQ)
Q: Can the 025102.5MXL be used as a direct replacement for the 027502.5M?
A: Yes. Both parts share identical current rating (2.5 A), voltage rating (125 V AC/DC), fuse type (board mount axial), mounting method (through-hole), and response time (fast-blow). The substitute is electrically and functionally equivalent.
Q: What is the primary reason to substitute the 027502.5M?
A: The 027502.5M is classified as obsolete. The 025102.5MXL provides equivalent functionality with active product status, ensuring continued availability and supply chain reliability.
Q: Are there dimensional differences between these parts?
A: Yes. The 027502.5M has a diameter of 0.093" (2.36mm), while the 025102.5MXL has a diameter of 0.110" (2.80mm). The length remains identical at 0.280" (7.11mm). Board layout verification is required to confirm clearance compatibility.
Q: Does the substitute offer improved compliance?
A: Yes. The 025102.5MXL is ROHS3 compliant, whereas the original 027502.5M is RoHS non-compliant. The substitute also carries expanded regulatory approvals (CCC, CSA, cURus, PSE, TUV) compared to the original (UL only).
Q: What is the packaging difference?
A: The original 027502.5M packaging is not specified. The 025102.5MXL is supplied in bulk packaging. Confirm packaging requirements for your procurement process.
Q: Are the electrical performance characteristics identical?
A: Core electrical specifications are identical. The substitute provides additional performance data: DC cold resistance of 0.036 Ohms and melting I²t of 0.721, which were not specified for the original part.
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