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Molex 0192210439 Ring Terminal Connector 1/0 AWG #1/4 Crimp
Part Overview
The Molex 0192210439 is a ring terminal connector designed for heavy-duty electrical applications requiring secure crimped connections on 1/0 AWG wire to a 1/4 inch stud. This component is classified as obsolete, making identification of compatible substitutes essential for ongoing system maintenance and component procurement.
Ring terminal connectors in this category serve as termination points for high-current applications, particularly in battery and power distribution systems where reliable mechanical and electrical contact is critical.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0192210439 |
| Manufacturer | Molex |
| Series | 19221 |
| Wire Gauge | 1/0 AWG |
| Stud/Tab Size | 1/4 Stud |
| Terminal Type | Flat Sided, Tubular (Battery Lugs) |
| Termination Method | Crimp |
| Mounting Type | Free Hanging (In-Line) |
| Insulation | Non-Insulated |
| Product Status | Obsolete |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility for ring terminal connectors is determined by strict equivalence across the following parameters:
- Wire gauge compatibility (1/0 AWG)
- Stud size specification (1/4 inch)
- Terminal geometry (flat sided, tubular configuration)
- Termination method (crimp)
- Insulation classification (non-insulated)
- Mounting configuration (free hanging, in-line)
- Regulatory compliance (ROHS3)
The substitute part Molex 0192210422 maintains identical specifications across all critical electrical and mechanical parameters. Dimensional variations within manufacturing tolerance (thickness 0.110", width 0.728" vs. 0.725", length 1.844" vs. 1.830") do not affect functional compatibility in standard applications.
Parameter Comparison
| Parameter | 0192210439 (Main Part) | 0192210422 (Substitute) |
|---|---|---|
| Manufacturer | Molex | Molex |
| Series | 19221 | 19221 |
| Wire Gauge | 1/0 AWG | 1/0 AWG |
| Stud/Tab Size | 1/4 Stud | 1/4 Stud |
| Terminal Type | Flat Sided, Tubular (Battery Lugs) | Flat Sided, Tubular (Battery Lugs) |
| Thickness | 0.110" (2.79mm) | 0.110" (2.79mm) |
| Width - Outer Edges | 0.725" (18.42mm) | 0.728" (18.50mm) |
| Length - Overall | 1.830" (46.48mm) | 1.844" (46.84mm) |
| Termination | Crimp | Crimp |
| Insulation | Non-Insulated | Non-Insulated |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Product Status | Obsolete | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Contact Material | Not specified | Copper |
| Contact Finish | Not specified | Tin |
Engineering Selection Recommendations
The Molex 0192210422 is the direct functional equivalent for the obsolete 0192210439. Both components are ROHS3 compliant and belong to the same 19221 series. The substitute part is currently in active production status with significantly higher inventory availability (5135 pcs vs. 1062 pcs), ensuring supply chain continuity.
The 0192210422 is specified with copper contact material and tin finish, providing documented corrosion resistance and electrical conductivity characteristics suitable for high-current battery and power distribution applications. Dimensional tolerances between the two parts fall within standard manufacturing ranges for this connector category and do not introduce compatibility issues in standard mounting configurations.
Frequently Asked Questions (FAQ)
Q: Can the 0192210422 be used as a direct replacement for the 0192210439?
A: Yes. Both parts share identical wire gauge (1/0 AWG), stud size (1/4 inch), terminal geometry, termination method, and mounting configuration. Dimensional variations are within manufacturing tolerance and do not affect functional performance.
Q: What is the significance of the product status difference?
A: The 0192210439 is obsolete, indicating discontinued production. The 0192210422 is active production, ensuring long-term availability and supply chain reliability for new designs and maintenance applications.
Q: Are there compliance differences between the two parts?
A: Both parts are ROHS3 compliant. The 0192210422 includes documented contact material (copper) and finish (tin) specifications, while the 0192210439 does not specify these parameters in the available documentation.
Q: Do the dimensional differences affect installation?
A: The dimensional variations (width ±0.003 inches, length ±0.014 inches) are within standard manufacturing tolerances for this connector category and do not affect fit or function in standard applications.
Q: What packaging options are available?
A: The 0192210439 packaging specification is not documented. The 0192210422 is available in bulk packaging, suitable for production and maintenance inventory requirements.
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