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Molex 0191420003 Equivalent & Substitute Parts
Part Overview
The Molex 0191420003 is an insulated spade terminal connector designed for crimp termination on 18-22 AWG wire. This red 6 stud terminal is part of the InsulKrimp series and is actively manufactured. The part is ROHS3 compliant and carries an MSL rating of 1 (Unlimited). Finding equivalent substitute parts may be necessary due to inventory constraints, lead time requirements, or procurement preferences while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0191420003 |
| Manufacturer | Molex |
| Category | Terminals |
| Terminal Type | Standard Spade Terminal |
| Stud/Tab Size | 6 Stud |
| Wire Gauge | 18-22 AWG |
| Termination Method | Crimp |
| Insulation | Insulated (PVC) |
| Color | Red |
| Contact Material | Copper |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0191420003 is determined by the following critical parameters:
- Stud/Tab Size: Must be 6 Stud to ensure mechanical fit with mating connectors
- Wire Gauge Range: Must accommodate 18-22 AWG minimum; wider ranges (16-22 AWG) are acceptable as they encompass the original specification
- Termination Method: Must be Crimp to maintain compatibility with existing assembly processes
- Insulation Type: Must be Insulated (PVC) for electrical safety and environmental protection
- Color: Red designation for circuit identification
- Contact Material: Copper for electrical conductivity and corrosion resistance
- Compliance: ROHS3 compliance required for regulatory alignment
The substitute part TE Connectivity AMP Connectors 2-320665-1 meets all critical substitution criteria. It maintains the 6 stud configuration, supports the required wire gauge range (16-22 AWG), uses crimp termination, features PVC insulation, and is ROHS3 compliant.
Parameter Comparison
| Parameter | Molex 0191420003 | TE Connectivity 2-320665-1 | Compatibility |
|---|---|---|---|
| Stud/Tab Size | 6 Stud | 6 Stud | Match |
| Wire Gauge | 18-22 AWG | 16-22 AWG | Compatible (wider range) |
| Termination | Crimp | Crimp | Match |
| Insulation Type | PVC | PVC | Match |
| Color | Red | Red | Match |
| Contact Material | Copper | Copper | Match |
| Insulation Diameter | 0.145" (3.68mm) | 0.105" ~ 0.140" (2.67mm ~ 4.66mm) | Overlapping range |
| Tongue Inside Opening | 0.146" (3.71mm) | 0.145" (3.68mm) | Equivalent |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Match |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | Match |
Engineering Selection Recommendations
Both the Molex 0191420003 and TE Connectivity 2-320665-1 are active products with ROHS3 compliance and MSL 1 ratings, confirming their suitability for current applications. Selection between these parts should be based on:
- Inventory Availability: TE Connectivity 2-320665-1 shows higher stock levels (37,431 pcs vs. 1,456 pcs)
- Packaging Format: Molex is supplied in Bulk; TE Connectivity is supplied in Cut Tape (CT), which may affect assembly line integration
- Wire Gauge Flexibility: TE Connectivity's 16-22 AWG range provides broader accommodation for wire sizes below 18 AWG if future design flexibility is required
- Dimensional Tolerance: Both parts maintain compatible tongue opening dimensions (0.146" vs. 0.145"), ensuring proper mating with 6 stud connectors
Both parts satisfy the electrical and mechanical requirements for direct substitution in applications requiring insulated red 6 stud spade terminals with crimp termination.
Frequently Asked Questions (FAQ)
Q: Can TE Connectivity 2-320665-1 be used as a direct replacement for Molex 0191420003?
A: Yes. Both parts share identical stud size (6 Stud), termination method (Crimp), insulation type (PVC), color (Red), and contact material (Copper). The TE Connectivity part's wire gauge range (16-22 AWG) encompasses the Molex specification (18-22 AWG), and both maintain compatible tongue opening dimensions for proper connector mating.
Q: What is the significance of the wire gauge range difference?
A: The Molex part specifies 18-22 AWG, while the TE Connectivity substitute accommodates 16-22 AWG. This wider range in the substitute part does not compromise compatibility with 18-22 AWG applications; it simply provides additional flexibility for wire sizes below 18 AWG if needed in future designs.
Q: Does packaging format affect substitution eligibility?
A: Packaging format (Bulk vs. Cut Tape) does not affect electrical or mechanical compatibility. However, it may impact assembly line processes. Bulk packaging suits high-volume manual assembly, while Cut Tape is optimized for automated pick-and-place equipment. Verify your assembly process requirements before selecting based on packaging alone.
Q: Are both parts compliant with current regulatory standards?
A: Yes. Both the Molex 0191420003 and TE Connectivity 2-320665-1 are ROHS3 compliant and carry MSL 1 (Unlimited) ratings, confirming compliance with current environmental and moisture sensitivity requirements.
Q: What dimensional parameters ensure proper connector mating?
A: The tongue inside opening dimension is critical for mating with 6 stud connectors. Both parts maintain compatible dimensions: Molex at 0.146" (3.71mm) and TE Connectivity at 0.145" (3.68mm). These values ensure proper electrical contact and mechanical retention with standard 6 stud connectors.
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