Molex 0191420003 Equivalent & Substitute Parts

Part Overview

The Molex 0191420003 is an insulated spade terminal connector designed for crimp termination on 18-22 AWG wire. This red 6 stud terminal is part of the InsulKrimp series and is actively manufactured. The part is ROHS3 compliant and carries an MSL rating of 1 (Unlimited). Finding equivalent substitute parts may be necessary due to inventory constraints, lead time requirements, or procurement preferences while maintaining electrical and mechanical compatibility.

Substiute Parts

0191420003
MolexIn Stock: 15600191420003 Datasheet
0191420003
Current Part
2-320665-1
TE Connectivity AMP ConnectorsIn Stock: 375152-320665-1 Datasheet
2-320665-1
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Part Number 0191420003
Manufacturer Molex
Category Terminals
Terminal Type Standard Spade Terminal
Stud/Tab Size 6 Stud
Wire Gauge 18-22 AWG
Termination Method Crimp
Insulation Insulated (PVC)
Color Red
Contact Material Copper
RoHS Status ROHS3 Compliant
Product Status Active

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0191420003 is determined by the following critical parameters:

  • Stud/Tab Size: Must be 6 Stud to ensure mechanical fit with mating connectors
  • Wire Gauge Range: Must accommodate 18-22 AWG minimum; wider ranges (16-22 AWG) are acceptable as they encompass the original specification
  • Termination Method: Must be Crimp to maintain compatibility with existing assembly processes
  • Insulation Type: Must be Insulated (PVC) for electrical safety and environmental protection
  • Color: Red designation for circuit identification
  • Contact Material: Copper for electrical conductivity and corrosion resistance
  • Compliance: ROHS3 compliance required for regulatory alignment

The substitute part TE Connectivity AMP Connectors 2-320665-1 meets all critical substitution criteria. It maintains the 6 stud configuration, supports the required wire gauge range (16-22 AWG), uses crimp termination, features PVC insulation, and is ROHS3 compliant.

Parameter Comparison

Parameter Molex 0191420003 TE Connectivity 2-320665-1 Compatibility
Stud/Tab Size 6 Stud 6 Stud Match
Wire Gauge 18-22 AWG 16-22 AWG Compatible (wider range)
Termination Crimp Crimp Match
Insulation Type PVC PVC Match
Color Red Red Match
Contact Material Copper Copper Match
Insulation Diameter 0.145" (3.68mm) 0.105" ~ 0.140" (2.67mm ~ 4.66mm) Overlapping range
Tongue Inside Opening 0.146" (3.71mm) 0.145" (3.68mm) Equivalent
RoHS Status ROHS3 Compliant ROHS3 Compliant Match
MSL Rating 1 (Unlimited) 1 (Unlimited) Match

Engineering Selection Recommendations

Both the Molex 0191420003 and TE Connectivity 2-320665-1 are active products with ROHS3 compliance and MSL 1 ratings, confirming their suitability for current applications. Selection between these parts should be based on:

  • Inventory Availability: TE Connectivity 2-320665-1 shows higher stock levels (37,431 pcs vs. 1,456 pcs)
  • Packaging Format: Molex is supplied in Bulk; TE Connectivity is supplied in Cut Tape (CT), which may affect assembly line integration
  • Wire Gauge Flexibility: TE Connectivity's 16-22 AWG range provides broader accommodation for wire sizes below 18 AWG if future design flexibility is required
  • Dimensional Tolerance: Both parts maintain compatible tongue opening dimensions (0.146" vs. 0.145"), ensuring proper mating with 6 stud connectors

Both parts satisfy the electrical and mechanical requirements for direct substitution in applications requiring insulated red 6 stud spade terminals with crimp termination.

Frequently Asked Questions (FAQ)

Q: Can TE Connectivity 2-320665-1 be used as a direct replacement for Molex 0191420003?

A: Yes. Both parts share identical stud size (6 Stud), termination method (Crimp), insulation type (PVC), color (Red), and contact material (Copper). The TE Connectivity part's wire gauge range (16-22 AWG) encompasses the Molex specification (18-22 AWG), and both maintain compatible tongue opening dimensions for proper connector mating.

Q: What is the significance of the wire gauge range difference?

A: The Molex part specifies 18-22 AWG, while the TE Connectivity substitute accommodates 16-22 AWG. This wider range in the substitute part does not compromise compatibility with 18-22 AWG applications; it simply provides additional flexibility for wire sizes below 18 AWG if needed in future designs.

Q: Does packaging format affect substitution eligibility?

A: Packaging format (Bulk vs. Cut Tape) does not affect electrical or mechanical compatibility. However, it may impact assembly line processes. Bulk packaging suits high-volume manual assembly, while Cut Tape is optimized for automated pick-and-place equipment. Verify your assembly process requirements before selecting based on packaging alone.

Q: Are both parts compliant with current regulatory standards?

A: Yes. Both the Molex 0191420003 and TE Connectivity 2-320665-1 are ROHS3 compliant and carry MSL 1 (Unlimited) ratings, confirming compliance with current environmental and moisture sensitivity requirements.

Q: What dimensional parameters ensure proper connector mating?

A: The tongue inside opening dimension is critical for mating with 6 stud connectors. Both parts maintain compatible dimensions: Molex at 0.146" (3.71mm) and TE Connectivity at 0.145" (3.68mm). These values ensure proper electrical contact and mechanical retention with standard 6 stud connectors.

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