Molex 0026654020 Equivalent & Substitute Parts

Part Overview

The Molex 0026654020 is a vertical rectangular connector header designed for through-hole mounting in 2-position, single-row configurations with 0.156" (3.96mm) pitch spacing. This connector is classified as a shrouded header with friction lock fastening, suitable for board-to-board or cable interconnection applications. The part maintains Active product status and is RoHS3 compliant with UL94 V-0 flammability rating. Equivalent and substitute parts are identified when design requirements necessitate alternative sourcing, inventory availability, or manufacturer preference while maintaining electrical and mechanical compatibility.

Substiute Parts

0026654020
MolexIn Stock: 10700026654020 Datasheet
0026654020
Current Part
3-644611-2
TE Connectivity AMP ConnectorsIn Stock: 60233-644611-2 Datasheet
3-644611-2
MFR Recommended
3-644615-2
TE Connectivity AMP ConnectorsIn Stock: 18283-644615-2 Datasheet
3-644615-2
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 2
Number of Rows 1
Pitch - Mating 0.156" (3.96mm)
Mounting Type Through Hole
Shrouding Shrouded - 1 Wall
Termination Solder
Fastening Type Friction Lock
Contact Shape Square
Material Flammability Rating UL94 V-0
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the Molex 0026654020 are qualified based on the following critical parameters that determine functional and mechanical compatibility:

Primary Matching Criteria:

  • Connector Type: Header
  • Contact Type: Male Pin
  • Number of Positions: 2
  • Number of Rows: 1
  • Pitch - Mating: 0.156" (3.96mm)
  • Mounting Type: Through Hole
  • Shrouding: Shrouded - 1 Wall
  • Termination: Solder
  • Fastening Type: Friction Lock
  • Contact Shape: Square
  • Material Flammability Rating: UL94 V-0

Identified Substitutes:

  • TE Connectivity AMP Connectors 3-644611-2 (MTA-156 Series)
  • TE Connectivity AMP Connectors 3-644615-2 (MTA-156 Series)

Both substitute parts satisfy all primary matching criteria and are classified as Active products with RoHS3 compliance and MSL 1 rating.

Parameter Comparison

Parameter Molex 0026654020 TE Connectivity 3-644611-2 TE Connectivity 3-644615-2
Manufacturer Molex TE Connectivity AMP Connectors TE Connectivity AMP Connectors
Series KK396, 42491 MTA-156 MTA-156
Connector Type Header Header Header
Contact Type Male Pin Male Pin Male Pin
Number of Positions 2 2 2
Number of Rows 1 1 1
Pitch - Mating 0.156" (3.96mm) 0.156" (3.96mm) 0.156" (3.96mm)
Mounting Type Through Hole Through Hole Through Hole
Shrouding Shrouded - 1 Wall Shrouded - 1 Wall Shrouded - 1 Wall
Termination Solder Solder Solder
Fastening Type Friction Lock Friction Lock Friction Lock
Contact Length - Mating 0.450" (11.43mm) 0.450" (11.43mm) 0.450" (11.43mm)
Contact Length - Post 0.140" (4.66mm) 0.125" (3.18mm) 0.125" (3.18mm)
Overall Contact Length 0.720" (18.29mm) 0.700" (17.78mm) 0.700" (17.78mm)
Insulation Height 0.446" (11.33mm) 0.545" (13.84mm) 0.545" (13.84mm)
Contact Shape Square Square Square
Contact Finish - Mating Gold Tin Tin
Contact Material Brass Copper Alloy Copper Alloy
Insulation Material Polyester Thermoplastic, Glass Filled Thermoplastic, Glass Filled
Material Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0
Insulation Color Natural Natural Natural
Operating Temperature Not specified -55°C ~ 105°C -55°C ~ 105°C
Voltage Rating Not specified 600VAC 600VAC
RoHS Status ROHS3 Compliant ROHS3 Compliant ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Product Status Active Active Active

Engineering Selection Recommendations

All three parts maintain Active product status and satisfy RoHS3 compliance requirements with MSL 1 rating, indicating no moisture sensitivity constraints during storage or handling. The Molex 0026654020 features gold-plated mating contacts with brass material composition, while both TE Connectivity substitutes employ tin-plated contacts with copper alloy material. The TE Connectivity parts provide specified operating temperature range (-55°C ~ 105°C) and voltage rating (600VAC), whereas the Molex part does not include these electrical specifications in the provided data.

Dimensional variations exist between the main part and substitutes: the Molex part exhibits a contact post length of 0.140" (4.66mm) and insulation height of 0.446" (11.33mm), while TE Connectivity parts specify 0.125" (3.18mm) post length and 0.545" (13.84mm) insulation height. These dimensional differences require verification against PCB design specifications and mating connector geometry to ensure proper engagement and clearance.

The TE Connectivity 3-644615-2 includes a Board Guide feature, matching the Molex part's board guide specification, whereas the 3-644611-2 does not specify this feature. Selection between the two TE Connectivity options should prioritize the 3-644615-2 when board guide functionality is required for assembly alignment.

Frequently Asked Questions (FAQ)

Q: What are the critical parameters that determine substitution compatibility for the Molex 0026654020?

A: Substitution compatibility is determined by matching connector type (Header), contact type (Male Pin), number of positions (2), number of rows (1), mating pitch (0.156" / 3.96mm), mounting type (Through Hole), shrouding configuration (Shrouded - 1 Wall), termination method (Solder), fastening type (Friction Lock), and contact shape (Square). All identified substitutes satisfy these parameters.

Q: Are there dimensional differences between the Molex part and TE Connectivity substitutes?

A: Yes. The Molex 0026654020 specifies a contact post length of 0.140" (4.66mm) and insulation height of 0.446" (11.33mm). Both TE Connectivity substitutes specify a contact post length of 0.125" (3.18mm) and insulation height of 0.545" (13.84mm). These differences require verification against mating connector specifications and PCB design parameters.

Q: What is the difference between the two TE Connectivity substitute options?

A: Both TE Connectivity 3-644611-2 and 3-644615-2 are functionally equivalent MTA-156 series headers with identical electrical and mechanical specifications. The primary distinction is that the 3-644615-2 includes a Board Guide feature, matching the Molex part's board guide specification. The 3-644611-2 does not specify this feature.

Q: Do the contact finish materials affect substitution suitability?

A: Contact finish materials differ between parts: the Molex part features gold-plated mating contacts, while both TE Connectivity substitutes employ tin-plated mating contacts. Material compatibility with mating connectors and application-specific corrosion resistance requirements should be evaluated during design verification.

Q: Are all parts RoHS3 compliant and suitable for regulated applications?

A: Yes. The Molex 0026654020 and both TE Connectivity substitutes are RoHS3 compliant with UL94 V-0 flammability rating and MSL 1 moisture sensitivity level, indicating suitability for general purpose, industrial, and regulated applications without moisture sensitivity constraints.

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