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Molex 0022285366 Equivalent & Substitute Parts
Part Overview
The Molex 0022285366 is a rectangular connector header designed for through-hole mounting applications. This 36-position, single-row header operates at 0.100" (2.54mm) pitch and features male pins with gold-plated mating contacts and tin-plated posts. The connector is classified as Active product status with full RoHS3 compliance and unlimited moisture sensitivity rating. Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters to ensure functional interchangeability in board-to-board or cable connection applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 36 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility is determined by strict alignment with the following core parameters:
- 36-position connector configuration
- 0.100" (2.54mm) mating pitch
- Single-row header layout
- Through-hole mounting capability
- Male pin contact type
- Solder termination
- Push-pull fastening type
- UL94 V-0 flammability rating
- RoHS3 compliance
Substitute parts are grouped into two categories based on contact finish specifications:
Category A: Gold Mating Contact Finish — Parts with gold-plated mating surfaces (3M 961136-6404-AR, Samtec HTS-136-G-AA, Sullins PBC36SA series)
Category B: Tin Mating Contact Finish — Parts with tin-plated mating surfaces (Sullins PEC36SAAN)
All listed substitutes maintain identical pitch, position count, row configuration, and mounting method. Variations in contact post length and insulation material do not affect functional interchangeability for standard board-to-board applications.
Parameter Comparison
| Parameter | Molex 0022285366 | 3M 961136-6404-AR | Samtec HTS-136-G-AA | Sullins PBC36SAAN | Sullins PBC36SABN | Sullins PBC36SACN | Sullins PBC36SAEN | Sullins PBC36SAFN | Sullins PBC36SAGN | Sullins PBC36SAHN | Sullins PEC36SAAN |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Molex | 3M | Samtec Inc. | Sullins | Sullins | Sullins | Sullins | Sullins | Sullins | Sullins | Sullins |
| Number of Positions | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Connector Type | Header, Breakaway | Header | Header | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Finish - Mating | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Gold | Tin |
| Contact Finish - Post | Tin | Tin | Gold | Tin | Tin | Tin | Tin | Tin | Tin | Tin | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Thermoplastic | Not Specified | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Not Specified | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not Applicable | Not Applicable | Not Applicable | Not Applicable | Not Applicable | Not Applicable | 1 (Unlimited) |
| Operating Temperature Range | Not Specified | -25°C ~ 105°C | Not Specified | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Current Rating | Not Specified | 2A | Not Specified | 3A | 3A | 3A | 3A | 3A | 3A | 3A | 3A |
| Contact Material | Not Specified | Copper Alloy | Not Specified | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Contact Length - Post | 0.135" (3.43mm) | 0.130" (3.30mm) | Not Specified | 0.120" (3.05mm) | 0.230" (5.84mm) | 0.320" (8.13mm) | 0.520" (13.21mm) | 0.620" (15.75mm) | 0.720" (18.29mm) | 0.820" (20.83mm) | 0.120" (3.05mm) |
Engineering Selection Recommendations
All listed substitute parts maintain Active product status and comply with RoHS3 requirements, ensuring regulatory alignment with the Molex 0022285366 baseline.
For direct replacement with minimal design impact: Select 3M 961136-6404-AR or Samtec HTS-136-G-AA. Both maintain gold mating contact finish and single-row 36-position configuration. The 3M part operates within -25°C to 105°C and carries 2A current rating. The Samtec part provides ROHS3 compliance with unlimited moisture sensitivity.
For extended temperature applications: Sullins PBC36SA series (PBC36SAAN through PBC36SAHN) and PEC36SAAN support -65°C to 125°C operating range with 3A current rating, exceeding the temperature envelope of the primary part.
For contact finish variation: Sullins PEC36SAAN provides tin mating contact finish as an alternative to gold, maintaining identical 36-position, 2.54mm pitch configuration with PBT insulation and UL94 V-0 rating.
For post length selection: Sullins PBC36SA variants offer post lengths ranging from 0.120" to 0.820", enabling accommodation of different PCB thicknesses and stacking heights. Selection depends on specific board-to-board spacing requirements.
Frequently Asked Questions (FAQ)
Q: Can I substitute the Molex 0022285366 with any of the listed parts?
A: Yes, all listed parts are functionally equivalent based on core parameters: 36-position configuration, 0.100" (2.54mm) pitch, single-row layout, through-hole mounting, and male pin contact type. Selection depends on specific application requirements such as operating temperature range, contact finish preference, and post length.
Q: What is the difference between gold and tin mating contact finishes?
A: Gold mating contacts (Molex 0022285366, 3M 961136-6404-AR, Samtec HTS-136-G-AA, Sullins PBC36SA series) provide superior corrosion resistance and lower contact resistance. Tin mating contacts (Sullins PEC36SAAN) offer cost efficiency while maintaining electrical performance for standard applications. Both finishes are compatible with standard PCB pad materials.
Q: Do post length variations affect compatibility?
A: Post length variations in the Sullins PBC36SA series (0.120" to 0.820") do not affect electrical compatibility but impact mechanical fit. Longer posts accommodate thicker PCBs or stacked connector configurations. Shorter posts suit standard single-board applications. Select based on your specific board thickness and stacking requirements.
Q: Are all substitutes RoHS3 compliant?
A: Yes, all listed substitute parts carry ROHS3 compliance certification, matching the regulatory status of the Molex 0022285366.
Q: What is the operating temperature range for the Molex 0022285366?
A: The Molex part does not specify an operating temperature range in the provided data. Substitute parts with specified ranges include 3M 961136-6404-AR (-25°C to 105°C) and Sullins parts (-65°C to 125°C). For temperature-critical applications, select substitutes with documented operating ranges.
Q: Can I mix and match different substitute parts in the same assembly?
A: Yes, all listed parts are mechanically and electrically interchangeable due to identical pitch, position count, and contact configuration. However, maintain consistency within a single assembly to simplify procurement and inventory management.
Q: What packaging options are available?
A: Molex 0022285366 and most Sullins substitutes are supplied in Bulk packaging. Samtec HTS-136-G-AA is supplied in Tube packaging. Packaging does not affect component functionality but may impact handling and storage procedures.
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