Molex 0022285240 Equivalent & Substitute Parts

Part Overview

The Molex 0022285240 is a rectangular connector header designed for through-hole mounting applications. This 24-position, single-row connector operates at a 0.100" (2.54mm) pitch and features male pins with kinked solder termination. The connector is classified as Active product status and is widely used in automotive, general purpose, medical, and telecommunications applications. Identifying equivalent and substitute parts is necessary to ensure design flexibility, manage supply chain continuity, and optimize component sourcing across manufacturing environments.

Substiute Parts

0022285240

MolexIn Stock: 9090022285240 Datasheet

Current PartRFQ

PBC24SAAN

Sullins Connector SolutionsIn Stock: 1335PBC24SAAN Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the Molex 0022285240 is determined by the following critical parameters:

Primary Matching Criteria:

• Connector type: Header, Breakaway
• Contact type: Male Pin
• Number of positions: 24
• Number of rows: 1
• Pitch - mating: 0.100" (2.54mm)
• Mounting type: Through Hole
• Shrouding: Unshrouded
• Fastening type: Push-Pull
• Style: Board to Board or Cable

Secondary Compatibility Factors:

• Termination method (Solder-based)
• Insulation material (Polyamide or equivalent thermoplastic)
• Material flammability rating (UL94 V-0)
• RoHS3 compliance status
• Active product status

The Sullins Connector Solutions PBC24SAAN meets all primary matching criteria and maintains compatibility across secondary factors, establishing it as a valid substitute part for the Molex 0022285240.

Parameter Comparison

Engineering Selection Recommendations

Both the Molex 0022285240 and Sullins PBC24SAAN connectors maintain Active product status and full compliance with ROHS3 and REACH regulations. Both components carry UL94 V-0 material flammability certification, meeting safety requirements for automotive, medical, and telecommunications applications.

The Sullins PBC24SAAN provides documented operating temperature range (-65°C ~ 125°C) and current rating (3A), whereas the Molex 0022285240 does not specify these parameters in available documentation. The Sullins part features gold-plated mating contacts compared to tin plating on the Molex part, which may provide enhanced corrosion resistance in certain environmental conditions.

Minor dimensional variations exist between the two parts, including contact length and insulation height differences of less than 0.020" (0.51mm). These variations fall within typical mechanical tolerances for 2.54mm pitch connector systems and do not affect functional interchangeability in standard through-hole PCB applications.

Selection between these parts should be based on application-specific requirements for contact finish, documented thermal performance, and current handling capacity.

Frequently Asked Questions (FAQ)

Q: Can the Sullins PBC24SAAN directly replace the Molex 0022285240 in existing designs?

A: Yes. Both connectors share identical pitch (0.100" / 2.54mm), position count (24), row configuration (1), mounting method (through-hole), and fastening type (push-pull). The connectors are mechanically and electrically compatible for board-to-board and cable applications.

Q: What are the key differences between these two parts?

A: The primary differences are contact finish (gold vs. tin on mating surfaces), insulation material (PBT vs. polyamide), and documented electrical specifications. The Sullins part provides explicit operating temperature range and current rating, while the Molex part does not specify these parameters.

Q: Are there dimensional compatibility concerns?

A: Minor dimensional variations exist in contact length and insulation height (less than 0.020" difference). These variations are within standard mechanical tolerances for 2.54mm pitch connectors and do not affect PCB mounting or mating performance.

Q: Do both parts meet the same compliance standards?

A: Yes. Both connectors are ROHS3 compliant, REACH unaffected, carry UL94 V-0 flammability certification, and share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications.

Q: Which part should be selected for high-temperature applications?

A: The Sullins PBC24SAAN specifies an operating temperature range of -65°C ~ 125°C. The Molex 0022285240 does not provide documented temperature specifications, making the Sullins part the appropriate choice when thermal performance documentation is required.

Q: Is contact finish (gold vs. tin) a critical selection factor?

A: Contact finish selection depends on application environment. Gold plating on the Sullins part provides enhanced corrosion resistance in humid or corrosive environments. Tin plating on the Molex part is suitable for standard indoor and controlled industrial applications. Both finishes are compatible with standard solder reflow processes.