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Molex 0022285200 Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The Molex 0022285200 is a vertical rectangular connector header designed for through-hole mounting applications. This 20-position, single-row header operates at a 0.100" (2.54mm) pitch and features male pins with kinked solder termination. The connector is classified as Active product status and is fully RoHS3 compliant with UL94 V-0 flammability rating. Substitute parts are necessary when addressing supply constraints, obsolescence of specific series, or when design requirements permit alternative contact geometries or electrical ratings within the established parameter envelope.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0022285200 |
| Manufacturer | Molex |
| Series | KK254, 42375 |
| Category | Rectangular Connectors |
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 20 |
| Number of Rows | 1 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Fastening Type | Push-Pull |
| Shrouding | Unshrouded |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled |
| Insulation Color | Black |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Molex 0022285200 is determined by strict adherence to the following core parameters:
- Pitch - Mating: 0.100" (2.54mm) — exact match required
- Number of Positions: 20 — exact match required
- Number of Rows: 1 — exact match required
- Connector Type: Header with male pins — exact match required
- Mounting Type: Through Hole — exact match required
- Fastening Type: Push-Pull — exact match required
- Shrouding: Unshrouded — exact match required
Secondary parameters that may vary within acceptable substitution boundaries include contact length dimensions, contact shape (square or circular), contact finish composition (tin or tin-lead), insulation material formulation, and electrical ratings (current and voltage). Substitute parts must maintain compatibility with standard 2.54mm pitch receptacles and PCB footprints designed for 20-position single-row headers.
Parameter Comparison
| Parameter | Molex 0022285200 | TE Connectivity 1-104346-8 | Preci-Dip 350-80-120-00-001101 |
|---|---|---|---|
| Manufacturer | Molex | TE Connectivity AMP Connectors | Preci-Dip |
| Series | KK254, 42375 | AMPMODU Mod II | 350 |
| Number of Positions | 20 | 20 | 20 |
| Number of Rows | 1 | 1 | 1 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Connector Type | Header, Breakaway | Header, Breakaway | Header |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Kinked Pin, Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull |
| Shrouding | Unshrouded | Unshrouded | Unshrouded |
| Contact Shape | Square | Square | Circular |
| Contact Finish - Mating | Tin | Tin-Lead | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Thermoplastic | Polycyclohexylenedimethylene Terephthalate (PCT), Polyester, Glass Filled |
| Insulation Color | Black | Black | Black |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Current Rating (Amps) | Not specified | 3A | 3A |
| Voltage Rating | Not specified | 30VAC | 150VDC |
| Operating Temperature | Not specified | -65°C ~ 105°C | -55°C ~ 125°C |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant |
| Product Status | Active | Obsolete | Active |
Engineering Selection Recommendations
Molex 0022285200 (Primary Part): Recommended for new designs and applications requiring active product status with guaranteed long-term availability. RoHS3 compliance and UL94 V-0 flammability rating meet current regulatory requirements. Suitable for general purpose, automotive, medical, and telecommunications applications.
TE Connectivity 1-104346-8: This part meets all core substitution criteria but carries Obsolete product status. Use only when existing inventory is available and supply continuity is not a design requirement. The tin-lead contact finish and thermoplastic insulation material differ from the primary part. Operating temperature range of -65°C to 105°C and 30VAC/3A rating are specified. RoHS compliance is confirmed but REACH status is affected.
Preci-Dip 350-80-120-00-001101: Qualified as a direct substitute with Active product status. This part maintains RoHS3 compliance and REACH unaffected status. The circular contact shape and PCT/polyester insulation material represent design variations within acceptable substitution parameters. Operating temperature range extends to -55°C to 125°C with 150VDC/3A rating, providing enhanced thermal and electrical performance margins. Suitable for applications requiring higher voltage tolerance or extended temperature operation.
Frequently Asked Questions (FAQ)
Q: Can the TE Connectivity 1-104346-8 be used as a direct replacement for the Molex 0022285200?
A: Yes, the TE Connectivity part meets all core substitution criteria: 20 positions, 1 row, 0.100" pitch, through-hole mounting, push-pull fastening, and unshrouded design. However, the obsolete product status limits its suitability for new designs. The tin-lead contact finish and thermoplastic insulation differ from the Molex part.
Q: What are the key differences between the Preci-Dip 350-80-120-00-001101 and the Molex 0022285200?
A: Both parts share identical core parameters: 20 positions, 1 row, 0.100" pitch, through-hole mounting, and push-pull fastening. The Preci-Dip part features circular contacts instead of square, uses PCT/polyester insulation instead of polyamide nylon, and provides higher voltage rating (150VDC versus unspecified). Operating temperature range is extended to -55°C to 125°C.
Q: Are all three parts compatible with the same PCB footprint?
A: Yes. All three parts maintain identical pitch (0.100"), position count (20), row configuration (1), and through-hole mounting specifications. PCB footprints designed for standard 2.54mm pitch 20-position headers accommodate all three parts.
Q: Which substitute part should be selected for new product designs?
A: The Preci-Dip 350-80-120-00-001101 is recommended for new designs. It maintains Active product status, RoHS3 compliance, and REACH unaffected status. The extended operating temperature range (-55°C to 125°C) and higher voltage rating (150VDC) provide design margin for diverse applications.
Q: Does the contact shape difference (square versus circular) affect electrical performance?
A: Contact shape variation does not affect electrical performance for standard push-pull connector applications. Both square and circular contact geometries provide equivalent contact resistance and mating force characteristics at 2.54mm pitch.
Q: What is the significance of the tin-lead finish on the TE Connectivity part?
A: The tin-lead contact finish on the TE Connectivity 1-104346-8 reflects its design origin prior to RoHS restrictions. While functionally equivalent, the tin finish on the Molex and Preci-Dip parts aligns with current RoHS3 compliance requirements and is preferred for new applications.
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