Molex 0022285083 Equivalent & Substitute Parts

Part Overview

The Molex 0022285083 is an 8-position vertical header connector with 0.100" (2.54mm) pitch, designed for through-hole board-to-board or cable applications. This connector features male pins with gold-plated mating contacts and tin-plated kinked pins for solder termination. The part is active in production with 865 units currently in stock. Substitute parts are identified to address inventory availability, lead time requirements, or specific mechanical and electrical parameter needs in applications requiring equivalent 8-position 2.54mm pitch header connectivity.

Key Parameters

Parameter	Value
Manufacturer Part Number	0022285083
Manufacturer	Molex
Category	Rectangular Connectors
Connector Type	Header, Breakaway
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	8
Number of Rows	1
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Insulation Material	Polyamide (PA), Nylon, Glass Filled
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)
REACH Status	REACH Unaffected
Product Status	Active

Substitute Part Grouping Explanation

Substitute parts for the Molex 0022285083 are qualified based on the following critical parameters that define functional equivalence:

Core Matching Parameters:

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 8
Number of Rows: 1
Contact Type: Male Pin
Mounting Type: Through Hole
Fastening Type: Push-Pull
Connector Style: Board to Board or Cable

Mechanical Compatibility Parameters:

Overall Contact Length variations accommodate different PCB stack-up requirements
Contact Shape (Square vs. Circular) affects mating force and contact retention
Insulation Height variations support different board thicknesses and assembly configurations

Electrical & Material Parameters:

Contact Finish (Gold or Tin) on mating surface ensures signal integrity
Insulation Material (Polyamide vs. Polybutylene Terephthalate) affects thermal and mechanical performance
Flammability Rating (UL94 V-0) maintains safety compliance
RoHS3 and REACH compliance ensures regulatory alignment

Substitute parts are grouped into two categories: Mill-Max Manufacturing Corp. Series 350 and 800 connectors (circular contact geometry, brass alloy material, all-gold finish), and Sullins Connector Solutions PBC08 and PEC08 series (square contact geometry, phosphor bronze material, mixed finish options). All substitutes maintain the 0.100" (2.54mm) pitch, 8-position, single-row configuration and through-hole solder termination required for direct functional replacement.

Parameter Comparison

Parameter	Molex 0022285083	Mill-Max 350-10-108-00-001000	Mill-Max 350-10-108-00-006000	Mill-Max 800-10-008-10-001000	Mill-Max 800-10-008-10-002000	Sullins PBC08SAAN	Sullins PBC08SABN	Sullins PBC08SACN	Sullins PBC08SADN	Sullins PEC08SAAN	Sullins PEC08SADN
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	8	8	8	8	8	8	8	8	8	8	8
Number of Rows	1	1	1	1	1	1	1	1	1	1	1
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Circular	Circular	Circular	Circular	Square	Square	Square	Square	Square	Square
Contact Length - Mating	0.240" (6.10mm)	0.166" (4.22mm)	0.142" (3.61mm)	0.195" (4.95mm)	0.142" (3.61mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.135" (3.43mm)	0.157" (4.00mm)	0.110" (2.79mm)	0.118" (3.00mm)	0.118" (3.00mm)	0.120" (3.05mm)	0.230" (5.84mm)	0.320" (8.13mm)	0.420" (10.67mm)	0.120" (3.05mm)	0.420" (10.67mm)
Overall Contact Length	0.465" (11.81mm)	0.477" (12.12mm)	0.394" (10.00mm)	0.438" (11.12mm)	0.385" (9.77mm)	0.450" (11.43mm)	0.560" (14.22mm)	0.650" (16.51mm)	0.750" (19.05mm)	0.450" (11.43mm)	0.750" (19.05mm)
Insulation Height	0.090" (2.29mm)	0.110" (2.79mm)	0.110" (2.79mm)	0.110" (2.79mm)	0.110" (2.79mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Finish - Mating	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Tin	Tin
Contact Finish - Post	Tin	Gold	Gold	Gold	Gold	Tin	Tin	Tin	Tin	Tin	Tin
Insulation Material	Polyamide (PA), Nylon, Glass Filled	Polycyclohexylenedimethylene Terephthalate (PCT)	Polycyclohexylenedimethylene Terephthalate (PCT)	Polycyclohexylenedimethylene Terephthalate (PCT)	Polycyclohexylenedimethylene Terephthalate (PCT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	Not Specified	Not Specified	Not Specified	Not Specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
RoHS Status	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
REACH Status	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected
Product Status	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitute parts maintain active production status and full RoHS3 and REACH compliance, ensuring regulatory alignment with the Molex 0022285083 baseline.

Mill-Max Series 350 and 800 Connectors (350-10-108-00-001000, 350-10-108-00-006000, 800-10-008-10-001000, 800-10-008-10-002000): These connectors feature circular contact geometry with brass alloy material and all-gold finish on both mating and post surfaces. The circular contact design differs mechanically from the square contact of the Molex part. Overall contact lengths range from 0.385" to 0.477", accommodating various PCB stack-up configurations. Insulation height is standardized at 0.110" (2.79mm) across the series. Material flammability rating is not specified for these parts. These connectors are suitable for applications where circular contact geometry and all-gold finish are acceptable alternatives to the original square contact design.

Sullins PBC08 Series (PBC08SAAN, PBC08SABN, PBC08SACN, PBC08SADN): These connectors maintain square contact geometry matching the Molex part, with phosphor bronze material and mixed finish (gold mating, tin post). Operating temperature range is specified as -65°C to 125°C with 3A current rating. Material flammability rating is UL94 V-0. Overall contact lengths range from 0.450" to 0.750", providing multiple stack-up options. Insulation height is 0.100" (2.54mm). These parts are direct geometric equivalents with enhanced thermal and current specifications.

Sullins PEC08 Series (PEC08SAAN, PEC08SADN): These connectors feature square contact geometry with phosphor bronze material and tin finish on both mating and post surfaces. Operating temperature range is -65°C to 125°C with 3A current rating. Material flammability rating is UL94 V-0. Overall contact lengths are 0.450" and 0.750". Insulation height is 0.100" (2.54mm). The tin mating finish differs from the gold mating finish of the Molex part, affecting contact resistance characteristics in low-signal applications.

Selection between substitute parts depends on specific application requirements for contact geometry (square vs. circular), contact finish (gold vs. tin mating surface), overall contact length for PCB stack-up accommodation, and thermal/current performance specifications.

Frequently Asked Questions (FAQ)

Q: Can Mill-Max circular contact connectors directly replace the Molex square contact connector? A: Mill-Max Series 350 and 800 connectors are mechanically and electrically compatible for the 0.100" (2.54mm) pitch, 8-position, single-row configuration. However, the circular contact geometry differs from the square contact design of the Molex 0022285083. Circular contacts provide different mating force and retention characteristics. Compatibility depends on whether the mating connector socket is designed to accept circular pins. Direct substitution is possible only if the mating connector accommodates circular contact geometry.

Q: What is the significance of overall contact length variations among substitute parts? A: Overall contact length determines the total height of the connector assembly and affects compatibility with different PCB thicknesses and stack-up configurations. The Molex 0022285083 has an overall contact length of 0.465" (11.81mm). Substitute parts range from 0.385" to 0.750". Shorter lengths (Mill-Max 350-10-108-00-006000 at 0.394") are suitable for thin PCB assemblies, while longer lengths (Sullins PBC08SADN and PEC08SADN at 0.750") accommodate thicker stack-ups or multiple board layers. Selection must match the specific PCB assembly height requirements.

Q: How do contact finish differences affect connector performance? A: The Molex 0022285083 features gold-plated mating contacts with tin-plated posts. Gold provides superior corrosion resistance and lower contact resistance for signal integrity. Mill-Max connectors use all-gold finish on both surfaces, offering maximum corrosion protection. Sullins PBC08 series maintains gold mating finish with tin posts, matching the Molex design. Sullins PEC08 series uses tin finish on both surfaces, which is acceptable for general-purpose applications but may exhibit higher contact resistance in low-signal or high-frequency applications compared to gold-finished contacts.

Q: Are all substitute parts rated for the same operating temperature range? A: No. The Molex 0022285083 does not specify an operating temperature range. Sullins PBC08 and PEC08 series connectors are rated for -65°C to 125°C operation. Mill-Max Series 350 and 800 connectors do not specify operating temperature. If the application requires confirmed temperature specifications, Sullins connectors provide explicit -65°C to 125°C ratings suitable for automotive, industrial, and telecommunications environments.

Q: What is the difference between Polyamide and Polybutylene Terephthalate insulation materials? A: The Molex 0022285083 uses Polyamide (PA) nylon with glass filler. Substitute parts use either Polycyclohexylenedimethylene Terephthalate (PCT) for Mill-Max connectors or Polybutylene Terephthalate (PBT) for Sullins connectors. PBT and PCT offer improved thermal stability and moisture resistance compared to standard polyamide. All materials are UL94 V-0 rated (where specified), ensuring flame retardancy for safety-critical applications.

Q: Can I use Sullins PEC08SAAN (tin mating finish) in place of the Molex part (gold mating finish)? A: Sullins PEC08SAAN is functionally compatible for the 0.100" (2.54mm) pitch, 8-position configuration. However, the tin mating finish differs from the gold finish of the Molex part. Tin provides adequate corrosion protection for general-purpose applications but exhibits higher contact resistance than gold. For applications requiring low contact resistance, high-frequency signal integrity, or extended shelf life in corrosive environments, gold-finished contacts (Molex, Mill-Max, or Sullins PBC08 series) are preferred.

Q: Which substitute part has the highest current rating? A: Sullins PBC08 and PEC08 series connectors are rated for 3A continuous current. The Molex 0022285083 and Mill-Max connectors do not specify current ratings. For applications requiring confirmed current capacity, Sullins connectors provide explicit 3A ratings suitable for power distribution and signal applications.

Q: Are all substitute parts available in equivalent quantities? A: Inventory availability varies. The Molex 0022285083 has 865 units in stock. Mill-Max 800-10-008-10-001000 has the highest substitute inventory at 4,227 units. Sullins PBC08SADN has 9,471 units available. Inventory levels should be confirmed with the supplier for production requirements and lead time planning.

Request Quote (Ships tomorrow)

Part Number

Quantity

Company

Contact Name

E-mail

Message