Molex 0022284166 Equivalent & Substitute Parts

Part Overview

The Molex 0022284166 is a rectangular connector header designed for through-hole mounting in 16-position, single-row configurations with 0.100" (2.54mm) pitch spacing. This unshrouded, board-to-board connector features male pins with gold-plated mating contacts and tin-plated posts, suitable for automotive, medical, telecommunications, and general-purpose applications. The part is active and RoHS3 compliant with unlimited moisture sensitivity rating. Equivalent and substitute parts are identified based on matching electrical and mechanical parameters that ensure functional compatibility in circuit board assembly and interconnect applications.

Key Parameters

Parameter	Specification
Manufacturer Part Number	0022284166
Manufacturer	Molex
Series	KK254, 42375
Connector Type	Header, Breakaway
Contact Type	Male Pin
Number of Positions	16
Number of Rows	1
Pitch - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Insulation Material	Polyamide (PA), Nylon, Glass Filled
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)
Product Status	Active

Substitute Part Grouping Explanation

Substitute parts for the Molex 0022284166 are qualified based on the following critical parameters that determine functional interchangeability:

Primary Matching Criteria:

Number of positions: 16
Pitch spacing: 0.100" (2.54mm)
Contact type: Male pin
Mounting type: Through hole
Termination method: Solder
Connector style: Board to board or cable
Shrouding: Unshrouded
Material flammability: UL94 V-0
Moisture sensitivity: Level 1 (Unlimited)

Secondary Compatibility Factors:

Contact finish (mating surface): Gold or tin acceptable
Contact shape: Square
Insulation color: Black
Product status: Active

Substitute parts from Amphenol ICC (FCI), Samtec Inc., and Mill-Max Manufacturing Corp. meet these core requirements. Variations in contact length, insulation height, and contact finish thickness do not prevent functional substitution when the primary parameters align.

Parameter Comparison

Parameter	Molex 0022284166	Amphenol 68000-116HLF	Amphenol 68000-216HLF	Amphenol 68000-416HLF	Amphenol 68001-116HLF	Amphenol 68001-416HLF	Amphenol 68002-116HLF	Amphenol 69190-216HLF	Mill-Max 800-10-016-10-002000	Samtec HTSW-116-07-F-S	Samtec HTSW-116-12-G-S
Number of Positions	16	16	16	16	16	16	16	16	16	16	16
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Rows	1	1	1	1	1	1	1	1	1	1	1
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Press-Fit, Solder	Solder	Solder	Solder
Contact Finish - Mating	Gold	Gold or Gold, GXT™	Gold or Gold, GXT™	Tin	Gold or Gold, GXT™	Tin	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Gold
Contact Finish - Post	Tin	—	—	Tin	—	Tin	—	—	Gold	Tin	Gold
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Circular	Square	Square
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	—	UL94 V-0	UL94 V-0
RoHS Status	RoHS3 Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS Compliant	RoHS3 Compliant	RoHS3 Compliant	RoHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	Not Applicable
Product Status	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitute parts maintain active product status and comply with RoHS regulations, ensuring long-term availability and regulatory alignment. The Amphenol ICC (FCI) BERGSTIK® II series (68000-116HLF, 68000-216HLF, 68000-416HLF, 68001-116HLF, 68001-416HLF, 68002-116HLF, and 69190-216HLF) provides direct functional equivalence with variations in contact post length and contact finish specifications. These parts are suitable for applications requiring extended post lengths or alternative finish options while maintaining the core 16-position, 2.54mm pitch configuration.

The Mill-Max 800-10-016-10-002000 offers a compact alternative with circular contact geometry and dual gold plating on both mating and post surfaces. This part is appropriate for applications where reduced overall height and enhanced corrosion resistance are beneficial.

The Samtec HTSW series (HTSW-116-07-F-S and HTSW-116-12-G-S) provides board-to-board or cable connectivity with extended post lengths suitable for applications requiring deeper board penetration or flexible wiring configurations. These parts feature Liquid Crystal Polymer insulation and are RoHS3 compliant.

Selection should be based on specific application requirements regarding contact post length, contact finish durability, and board assembly depth constraints.

Frequently Asked Questions (FAQ)

Q: Can I substitute the Molex 0022284166 with any of the listed Amphenol parts?

A: Yes. All Amphenol BERGSTIK® II series parts (68000-116HLF, 68000-216HLF, 68000-416HLF, 68001-116HLF, 68001-416HLF, 68002-116HLF, and 69190-216HLF) are functionally equivalent. They share the same 16-position, 0.100" pitch, male pin configuration, through-hole solder termination, and UL94 V-0 flammability rating. Differences in contact post length (0.095" to 0.150") and contact finish thickness do not affect electrical or mechanical compatibility in standard board-to-board applications.

Q: What is the difference between gold and tin contact finishes?

A: Contact finish affects corrosion resistance and mating durability. Gold-plated contacts (Molex 0022284166, Amphenol 68000-116HLF, 68001-116HLF, 68002-116HLF, 69190-216HLF, and Samtec HTSW series) provide superior corrosion resistance and are preferred for high-reliability applications. Tin-plated contacts (Amphenol 68000-416HLF and 68001-416HLF) offer cost efficiency and are suitable for general-purpose applications with moderate environmental exposure.

Q: Does contact post length affect compatibility?

A: Contact post length determines how deeply the connector penetrates the circuit board. The Molex 0022284166 has a 0.125" post length. Amphenol substitutes range from 0.095" to 0.150". Shorter posts (0.095") are suitable for thin boards, while longer posts (0.150") accommodate thicker boards or applications requiring extended solder joint length. Verify board thickness and assembly requirements before selecting a substitute with significantly different post length.

Q: Are Samtec HTSW parts compatible with the Molex 0022284166?

A: Yes. The Samtec HTSW-116-07-F-S and HTSW-116-12-G-S maintain the same 16-position, 0.100" pitch, male pin, through-hole solder configuration. The primary difference is insulation material (Liquid Crystal Polymer instead of Polyamide) and extended post lengths (0.100" and 0.700" respectively). These parts are suitable for board-to-board or cable applications and are RoHS3 compliant.

Q: Is the Mill-Max 800-10-016-10-002000 a direct substitute?

A: The Mill-Max part is functionally compatible but features circular contact geometry instead of square contacts. It offers a more compact overall height (0.385" vs. 0.455") and dual gold plating on both mating and post surfaces. This part is appropriate for space-constrained applications or when enhanced corrosion resistance is required. Verify mechanical fit within the connector cavity before substitution.

Q: What packaging options are available?

A: The Molex 0022284166 is supplied in bulk packaging. Amphenol parts are available in both bag and bulk packaging. Samtec parts are supplied in bag packaging. Mill-Max parts are supplied in bulk packaging. Packaging does not affect electrical or mechanical performance; selection depends on inventory management and assembly process requirements.

Q: Are all substitute parts RoHS compliant?

A: Yes. All listed substitute parts are RoHS compliant. The Molex 0022284166, Mill-Max 800-10-016-10-002000, and Samtec HTSW series are RoHS3 compliant. Amphenol BERGSTIK® II series parts are RoHS compliant. All parts meet regulatory requirements for lead-free and restricted substance compliance.

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