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Molex 0022284068 Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The Molex 0022284068 is a vertical through-hole rectangular connector header with 6 positions at 0.100" (2.54mm) pitch, designed for board-to-board or cable interconnection applications. This part is discontinued at DiGi Electronics, making equivalent substitute parts necessary for ongoing design support, maintenance, and production requirements. The connector features gold-plated mating contacts, tin-plated posts, and unshrouded design suitable for general purpose, automotive, medical, and telecommunications applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 0022284068 |
| Manufacturer | Molex |
| Series | KK254, 42375 |
| Connector Type | Header, Breakaway |
| Contact Type | Male Pin |
| Number of Positions | 6 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold (30.0µin / 0.76µm) |
| Contact Finish - Post | Tin (100.0µin / 2.54µm) |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Discontinued at DiGi Electronics |
Substitute Part Grouping Explanation
Substitute parts for the Molex 0022284068 are qualified based on the following critical parameters that determine functional interchangeability:
Primary Matching Criteria:
- Number of positions: 6
- Pitch - Mating: 0.100" (2.54mm)
- Connector type: Header with male pins
- Mounting type: Through hole
- Termination: Solder
- Contact shape: Square
- Material flammability rating: UL94 V-0
- Moisture sensitivity level: 1 (Unlimited)
Secondary Compatibility Factors:
- Contact finish on mating surface (gold preferred for signal integrity)
- Insulation material composition (thermoplastic or polyamide variants acceptable)
- Overall contact length and insulation height (minor variations acceptable within mechanical envelope)
- Operating temperature range (must support application requirements)
- RoHS compliance status (ROHS3 or RoHS Compliant preferred)
Substitute parts are grouped into two categories: direct TE Connectivity AMPMODU Mod II series alternatives with higher current ratings and extended temperature range, and alternative manufacturer options from 3M and Amphenol ICC with comparable electrical characteristics.
Parameter Comparison
| Parameter | Molex 0022284068 | TE 644884-6 | 3M 2306-6211-TB | 3M 2306-6211-TG | 3M 2306-6211-TP | TE 826629-6 | TE 826646-6 | TE 826926-6 | TE 826936-6 | Amphenol 861400061YO2LF | TE 87220-6 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Number of Positions | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Connector Type | Header, Breakaway | Header | Header | Header | Header | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Finish - Mating | Gold (30.0µin) | Gold (30.0µin) | Gold (30.0µin) | Gold (10.0µin) | Tin-Lead | Gold (3.90µin) | Gold (3.90µin) | Tin (78.7µin) | Tin (78.7µin) | Gold or Gold, GXT™ (8.00µin) | Gold (30.0µin) |
| Contact Finish - Post | Tin (100.0µin) | Not specified | Tin-Lead (100.0µin) | Tin-Lead (100.0µin) | Tin-Lead (100.0µin) | Tin (118.1µin) | Tin (118.1µin) | Tin (78.7µin) | Tin (78.7µin) | Not specified | Gold (Flash) |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Thermoplastic | Thermoplastic, Glass Filled | Thermoplastic, Glass Filled | Thermoplastic, Glass Filled | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Thermoplastic | Thermoplastic |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Operating Temperature | Not specified | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -55°C ~ 125°C | -65°C ~ 105°C |
| Current Rating (Amps) | Not specified | Varies by Wire Gauge | 3A | 3A | 3A | 5A | 5A | 5A | 5A | 3A | 3A |
| Voltage Rating | Not specified | 250VAC | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | 1000V | Not specified |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | RoHS non-compliant | RoHS non-compliant | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Discontinued at DiGi Electronics | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
Primary Substitutes (Highest Compatibility):
TE Connectivity 826629-6 and 826646-6 from the AMPMODU Mod II series are the preferred direct substitutes. Both parts maintain the 6-position, 2.54mm pitch configuration with gold-plated mating contacts and are RoHS Compliant with active product status. The 826629-6 offers 0.264" contact length for deeper mating, while 826646-6 provides 0.228" contact length for shallower applications. Both support 5A current rating and extended operating temperature range of -65°C to 105°C, exceeding the original part's thermal envelope.
Secondary Substitutes (Functional Equivalents):
TE Connectivity 644884-6 from the MTA-100 series provides direct pin-compatible substitution with gold-plated mating contacts and ROHS3 compliance. This part is optimized for board-to-cable/wire applications and supports 250VAC voltage rating. TE 87220-6 offers gold-plated contacts on both mating and post surfaces with phosphor bronze material, providing superior contact reliability for high-reliability applications.
Alternative Manufacturer Options:
3M 2306-6211-TB, 2306-6211-TG, and 2306-6211-TP from the 2300 series are mechanically and electrically compatible with identical pitch and position count. These parts feature 3A current rating and -55°C to 105°C operating temperature. Note that 3M parts are RoHS non-compliant and REACH Affected, requiring compliance verification for regulated applications.
Amphenol ICC 861400061YO2LF from the BERGSTIK series provides the widest operating temperature range (-55°C to 125°C) and highest voltage rating (1000V), suitable for demanding automotive and telecommunications applications. This part is RoHS Compliant with active product status.
Compliance Considerations:
For applications requiring ROHS3 compliance, select TE 826936-6 or TE 644884-6. For RoHS Compliant alternatives, TE 826629-6, 826646-6, 826926-6, 87220-6, or Amphenol 861400061YO2LF are suitable. Avoid 3M 2306 series variants in regulated markets due to RoHS non-compliance status.
Frequently Asked Questions (FAQ)
Q: Can I directly replace Molex 0022284068 with any of these substitute parts?
A: Yes, all listed substitute parts are mechanically and electrically compatible for the 6-position, 2.54mm pitch header application. However, verify compliance requirements and operating temperature specifications for your specific application before selection.
Q: What is the difference between TE 826629-6 and 826646-6?
A: Both parts are from the AMPMODU Mod II series with identical electrical specifications. The primary difference is contact length: 826629-6 has 0.264" mating contact length for deeper board penetration, while 826646-6 has 0.228" mating contact length for shallower applications. Select based on your PCB thickness and mating depth requirements.
Q: Are the 3M 2300 series parts suitable for new designs?
A: The 3M 2306-6211 variants are functionally compatible but are RoHS non-compliant and REACH Affected. These parts are suitable for legacy product maintenance and non-regulated applications. For new designs, select RoHS Compliant alternatives such as TE AMPMODU Mod II series or Amphenol BERGSTIK series.
Q: What is the advantage of TE 87220-6 over other substitutes?
A: TE 87220-6 features gold plating on both mating and post contacts with phosphor bronze material, providing superior contact reliability and corrosion resistance compared to tin-plated alternatives. This configuration is recommended for high-reliability applications in automotive and telecommunications where contact durability is critical.
Q: Which substitute offers the best thermal performance?
A: Amphenol ICC 861400061YO2LF supports the widest operating temperature range (-55°C to 125°C) and highest voltage rating (1000V), making it the optimal choice for demanding thermal and electrical environments. TE AMPMODU Mod II series (826629-6, 826646-6, 826926-6, 826936-6) also provides extended temperature range (-65°C to 105°C) suitable for automotive and industrial applications.
Q: Do all substitute parts have the same contact finish specifications?
A: No. Contact finish varies across substitutes. Gold-plated mating contacts are available in TE 644884-6, 826629-6, 826646-6, Amphenol 861400061YO2LF, and TE 87220-6. Tin-plated mating contacts are available in TE 826926-6 and 826936-6. Select based on signal integrity and corrosion resistance requirements for your application.
Q: What packaging options are available?
A: Most substitute parts are available in Bulk packaging for production quantities. TE 644884-6, 826629-6, 826646-6, 826926-6, 826936-6, and Amphenol 861400061YO2LF are supplied in Bulk. Individual packaging availability varies by distributor and order quantity.
Q: Are these parts suitable for automotive applications?
A: Yes. Multiple substitutes are rated for automotive applications. TE AMPMODU Mod II series (826629-6, 826646-6, 826926-6, 826936-6) and Amphenol BERGSTIK series (861400061YO2LF) are specifically qualified for automotive use with appropriate temperature and reliability ratings. Verify specific automotive qualification requirements with your application specifications.
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