Molex 0015916202 Equivalent & Substitute Parts

Part Overview

The Molex 0015916202 is a surface mount rectangular connector header with 20 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This connector is part of the C-Grid 71308 series and features male pins with gold-plated mating contacts and tin-plated posts. The part is actively produced and widely used in automotive, medical, telecommunications, and general purpose applications. Equivalent and substitute parts are identified based on matching electrical and mechanical parameters to ensure functional compatibility in board-to-board or cable interconnect applications.

Key Parameters

Parameter	Value
Connector Type	Header, Breakaway
Contact Type	Male Pin
Number of Positions	20
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Surface Mount
Termination	Solder
Fastening Type	Push-Pull
Contact Finish - Mating	Gold
Contact Finish - Post	Tin
Insulation Material	Liquid Crystal Polymer (LCP), Glass Filled
Material Flammability Rating	UL94 V-0
RoHS Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

Connector Type & Contact Configuration: Header with male pins, 20 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Mounting Technology: Surface mount solder termination
Fastening Mechanism: Push-pull fastening type
Contact Materials & Finish: Gold-plated mating surface with tin-plated posts
Insulation Properties: UL94 V-0 flammability rating
Regulatory Compliance: ROHS3 compliance and MSL 1 rating

Substitute parts are grouped into two categories:

Category A - Direct Header Equivalents: Parts maintaining identical connector type (Header, Breakaway), contact configuration, and material specifications. These include TE Connectivity 5-146130-9, Amphenol ICC BERGSTIK® series (95278-101-20LF, 95278-101A20LF, 95278-801A20LF, 95278-801B20LF, 98401-101-20LF), Sullins GBC10DABN-M30, and Samtec TSM-110-01-T-DV.

Category B - Alternative Contact Technology: Mill-Max 814-22-020-30-005101 employs spring piston contact technology instead of traditional male pins, offering different mating characteristics while maintaining the same pitch, position count, and surface mount configuration.

Parameter Comparison

Parameter	Molex 0015916202	TE Connectivity 5-146130-9	Amphenol 95278-101A20LF	Amphenol 95278-801B20LF	Sullins GBC10DABN-M30	Samtec TSM-110-01-T-DV	Mill-Max 814-22-020-30-005101
Connector Type	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Cuttable	Piston
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Spring Piston
Number of Positions	20	20	20	20	20	20	20
Number of Rows	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount	Surface Mount
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Not Applicable
Contact Length - Mating	0.240" (6.10mm)	0.230" (5.84mm)	0.232" (5.90mm)	0.232" (5.90mm)	0.230" (5.84mm)	0.230" (5.84mm)	Not Specified
Insulation Height	0.090" (2.29mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	Not Specified
Contact Finish - Mating	Gold	Gold	Gold, GXT™	Gold, GXT™	Gold	Tin	Gold
Contact Material	Copper Alloy	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Copper Alloy
Insulation Material	LCP, Glass Filled	LCP	Thermoplastic	Thermoplastic	Polyamide (PA9T), Nylon 9T	LCP	Not Specified
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	Not Specified
RoHS Status	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
MSL Rating	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Operating Temperature	Not Specified	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 150°C	-55°C ~ 105°C	Not Specified
Current Rating	Not Specified	3A	3A per Contact	3A per Contact	3A	Not Specified	Not Specified

Engineering Selection Recommendations

Primary Substitutes (Category A - Direct Header Equivalents)

TE Connectivity 5-146130-9, Amphenol ICC BERGSTIK® series (95278-101-20LF, 95278-101A20LF, 95278-801A20LF, 95278-801B20LF, 98401-101-20LF), Sullins GBC10DABN-M30, and Samtec TSM-110-01-T-DV maintain functional equivalence with the Molex 0015916202. All are ROHS3 compliant with MSL 1 ratings and UL94 V-0 flammability certification. These parts share identical pitch, position count, row configuration, and surface mount solder termination. Selection among these options depends on packaging availability (Tape & Reel, Tube, or Bulk), contact material preference (Copper Alloy vs. Phosphor Bronze), and operating temperature requirements. The Amphenol BERGSTIK® series offers GXT™ gold plating for enhanced corrosion resistance. Samtec TSM-110-01-T-DV features cuttable header design and tin mating contacts. Sullins GBC10DABN-M30 supports extended operating temperature to 150°C.

Alternative Contact Technology (Category B - Spring Piston)

Mill-Max 814-22-020-30-005101 provides spring piston contact technology as an alternative to traditional male pin headers. This part maintains the same 20-position, 2-row configuration at 0.100" pitch and surface mount solder termination. Spring piston contacts offer different mating force characteristics and may provide improved contact reliability in applications requiring repeated mating cycles. This part is ROHS3 compliant with MSL 1 rating. Selection of this alternative requires confirmation that the mating connector is compatible with spring piston contact geometry.

Compliance & Certification Basis

All listed substitutes maintain ROHS3 compliance and MSL 1 (Unlimited) moisture sensitivity ratings, ensuring compatibility with standard manufacturing and storage environments. All primary substitutes carry UL94 V-0 flammability certification. Operating temperature ranges vary; applications requiring operation below -55°C or above 150°C should reference specific part datasheets.

Frequently Asked Questions (FAQ)

Q: Can I substitute the Molex 0015916202 with any of the listed parts without design changes?

A: Direct header equivalents (TE Connectivity 5-146130-9, Amphenol BERGSTIK® series, Sullins GBC10DABN-M30, and Samtec TSM-110-01-T-DV) are mechanically and electrically compatible as direct substitutes. The Mill-Max 814-22-020-30-005101 spring piston connector requires confirmation that the mating connector accepts spring piston contact geometry. Contact length variations (0.230" to 0.240") are within typical tolerance ranges for 0.100" pitch connectors.

Q: What is the difference between the Amphenol BERGSTIK® variants (95278-101-20LF, 95278-101A20LF, 95278-801A20LF, 95278-801B20LF)?

A: These variants differ in packaging format and contact finish thickness. 95278-101-20LF is supplied in Bulk packaging. 95278-101A20LF and 95278-801A20LF are supplied in Tape & Reel (TR) with 15.0µin contact finish thickness. 95278-801B20LF is supplied in Tube with 15.0µin contact finish thickness. All maintain identical electrical and mechanical specifications.

Q: Does packaging format affect electrical performance?

A: No. Tape & Reel (TR), Tube, and Bulk packaging formats do not affect electrical or mechanical performance. Selection is based on manufacturing process requirements and inventory management. Tape & Reel packaging is optimized for automated pick-and-place assembly. Tube and Bulk packaging are suitable for manual assembly or alternative handling methods.

Q: What is the significance of contact finish thickness differences?

A: Contact finish thickness (measured in microinches or micrometers) affects contact durability and corrosion resistance. Higher thickness values provide extended service life in corrosive environments. The Molex 0015916202 specifies 15.0µin (0.38µm) mating contact finish. Amphenol BERGSTIK® parts offer both 15.0µin and 30.0µin options. TE Connectivity 5-146130-9 specifies 30.0µin. Sullins GBC10DABN-M30 specifies 10.0µin. Selection depends on environmental exposure and expected connector lifecycle.

Q: Are there operating temperature limitations I should consider?

A: The Molex 0015916202 does not specify an operating temperature range. Substitute parts provide the following ranges: TE Connectivity 5-146130-9 (-65°C to 125°C), Amphenol BERGSTIK® series (-65°C to 125°C), Sullins GBC10DABN-M30 (-65°C to 150°C), and Samtec TSM-110-01-T-DV (-55°C to 105°C). Applications requiring operation outside these ranges require alternative connector selection.

Q: What is the difference between the Molex part and TE Connectivity 5-146130-9 in terms of insulation material?

A: The Molex 0015916202 uses Liquid Crystal Polymer (LCP) with glass filler. TE Connectivity 5-146130-9 uses LCP without glass filler. Both materials provide UL94 V-0 flammability rating. Glass-filled LCP offers enhanced mechanical strength and dimensional stability. This difference does not affect electrical performance or compatibility.

Q: Can I use the Samtec TSM-110-01-T-DV as a direct replacement if my application requires tin mating contacts?

A: Yes. The Samtec TSM-110-01-T-DV features tin mating contacts instead of gold. This part maintains all other specifications (20 positions, 2 rows, 0.100" pitch, surface mount solder termination, push-pull fastening). Tin contacts are suitable for applications where gold plating is not required. Confirm that your mating connector is compatible with tin contact surfaces.

Q: What does "cuttable" mean for the Samtec TSM-110-01-T-DV?

A: Cuttable header design allows the connector to be cut to a reduced number of positions after manufacturing. This feature provides flexibility for applications requiring fewer than 20 positions without requiring custom part orders. The connector maintains structural integrity and electrical performance after cutting.

Q: Is the Mill-Max 814-22-020-30-005101 spring piston connector a true equivalent?

A: The Mill-Max 814-22-020-30-005101 maintains the same pitch, position count, row configuration, and surface mount solder termination. However, spring piston contact technology differs fundamentally from male pin headers. Mating force, contact engagement depth, and connector compatibility differ. This part is suitable only if the mating connector is designed to accept spring piston contacts. Verify compatibility before selection.

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